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Peugeot 405 1988 thru 1996, repair e-manual (in Russian)

Peugeot 405 1988 thru 1996, repair e-manual (in Russian)
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Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-089-0
Number of pages: 306
Format: file PDF

About the manual

Engine type: TU3 / XU5M / XU52M / XU52C / XU7JP / XU9J1 / XU9M / XU92C / XU9JA / XU9J2 / XU9J4 / XU9J4 / XU10J2C / XU10J4 / XUD7TE / XUD7TE / XUD9A / XUD9 / XUD9TE

Engine capacity: 1.4 / 1.6 / 1.8 / 1.9 / 2.0 / 1.8D / 1.9D l.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Gusi-Lebedi
Categories: Peugeot
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-089-0
Number of pages: 306
Format: file PDF

About the manual

Engine type: TU3 / XU5M / XU52M / XU52C / XU7JP / XU9J1 / XU9M / XU92C / XU9JA / XU9J2 / XU9J4 / XU9J4 / XU10J2C / XU10J4 / XUD7TE / XUD7TE / XUD9A / XUD9 / XUD9TE

Engine capacity: 1.4 / 1.6 / 1.8 / 1.9 / 2.0 / 1.8D / 1.9D l.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

Operating instructions

Maintenance

  • Dimensions and weight
  • Lubricants and fluids
  • Vehicle identification numbers
  • Routine maintenance schedule
  • Petrol models up to 1993
  • Petrol models since 1994
  • Diesel models
  • Service procedures
  • Introduction
  • Intensive service
  • Change oil and oil filter
  • Checking fluid level in automatic transmission
  • Checking and replacing the accessory drive belt
  • Checking leaks and condition of hoses
  • Checking the engine ventilation hoses
  • Fuel filter maintenance and replacement
  • Checking and adjusting the throttle actuator
  • Checking and adjusting idle speed and mixture quality
  • Replacing spark plugs
  • Checking the clutch adjustment and lubricating the control mechanism
  • Checking the protective covers of the drive shafts
  • Checking the front and rear brake pads
  • Checking and adjusting the parking brake
  • Checking the steering and suspension
  • Checking the drain holes in the body
  • Lubrication of hinges and locks
  • Air conditioner refrigerant check
  • Coolant replacement
  • Replacing the air filter
  • Ignition system
  • Changing fluid in an automatic transmission
  • Replacing the brake fluid
  • Replacing the timing belt
  • Checking the oil level in the manual transmission
  • Rear brake pad check - rear drum brake models
  • Replacing the dust filter
  • Checking the environmental protection system
  • Road test

Repair of the TU gasoline engine in the engine compartment

  • Specifications
  • General description
  • Cylinder compression test
  • Camshaft timing holes - general description and use
  • Valve cover - removal and installation
  • Toothed belt covers - removing and installing
  • Toothed drive belt - general description, removal and installation
  • Timing belt tensioner and sprockets - removal, inspection and installation
  • Camshaft oil seal - replacement
  • Valve clearances - check and adjust
  • Camshaft and rocker arms - removal, inspection and installation
  • Cylinder head - removal and installation
  • Pallet - removal and installation
  • Oil pump - removal, check and installation
  • Crankshaft oil seals - replacement
  • Flywheel - removal, inspection and installation
  • Engine / transmission mounts - inspect and replace

Repair of the XU gasoline engine in the engine compartment

  • Specifications
  • General description
  • Compression test
  • Valve timing holes - general description and use
  • Valve cover - removal and installation
  • Crankshaft pulley - removal and installation
  • Toothed belt covers - removing and installing
  • Toothed drive belt - general description, removal and installation
  • Timing belt tensioner and sprockets - removal, inspection and installation
  • Camshaft oil seals - replacement
  • Camshaft and tappets - removal, inspection and installation
  • Valve clearances - check and adjust
  • Cylinder head - removal and installation
  • Pallet - removal and installation
  • Oil pump - removal, inspection and installation
  • Engine oil cooler - removal and installation
  • Crankshaft oil seals - replacement
  • Flywheel / drive disc - removal, inspection and installation
  • Engine / transmission mounts - inspect and replace

Diesel engine repair in the engine compartment

  • Specifications
  • General description
  • Checking the compression and tightness of component joints - description
  • Camshaft timing holes - general description and use
  • Cylinder head cover - removing and installing
  • Crankshaft pulley - removal and installation
  • Toothed belt covers - removing and installing
  • Toothed drive belt - removing, inspecting, installing and tensioning
  • Toothed belt sprockets - removal and installation
  • Right engine mount and timing belt tensioner - removal and installation
  • Toothed belt guide roller - removing and installing
  • Camshaft and tappets - removal, inspection and installation
  • Valve clearances - check and adjust
  • Cylinder head - removal and installation
  • Pallet - removal and installation
  • Oil pump and drive chain - removal, inspection and installation
  • Engine oil cooler - removal and installation
  • Oil seals - replacement
  • Oil level and pressure sensors - main characteristics
  • Flywheel - removal, inspection and installation
  • Engine / transmission brackets - inspect and replace

Engine removal and rebuilding procedures

  • Specifications
  • General description
  • Engine bulkhead - general description
  • Removing engine / transmission - methods and precautions
  • Engine and manual transmission - crushing, separation and installation
  • Engine and automatic transmission - removal, separation and installation
  • Engine disassembly sequence
  • Cylinder head disassembly
  • Cylinder head and valves - cleaning and inspection
  • Cylinder head - assembly
  • Piston / connecting rod assemblies - removal
  • Crankshaft - removal
  • Cylinder block - cleaning and inspection
  • Piston / connecting rod assemblies - inspect
  • Crankshaft - inspection
  • Main and connecting rod bearings - inspection
  • Engine assembly sequence
  • Piston rings - installation
  • Crankshaft - installing and checking the main bearing running clearance
  • Piston / connecting rod assemblies - installing and checking connecting rod bearing running clearance
  • Engine - starting after bulkhead

Cooling, heating and ventilation systems

  • Specifications
  • General description and precautions
  • Coolant hoses - removal and replacement
  • Radiator - removal, inspection and installation
  • Thermostat - removal, check and installation
  • Electric fan - check, removal and installation
  • Electrical switches and sensors of the cooling system - check, removal and installation
  • Water pump - removal and installation
  • Interior heating and ventilation system - general description
  • Heating / ventilation system components - removal and installation
  • Heater / fuel filter housing (diesel models) - removal and installation

Fuel and exhaust systems - carburetor models

  • Specifications
  • General description and precautionary measure
  • Air filter - removing arming
  • Air filter temperature control system - general description and component replacement
  • Fuel pump - check, removal and installation
  • Fuel level sensor - removal and replacement
  • Fuel tank - removal and installation
  • Accelerator cable - removal, installation and adjustment
  • Gas pedal - removal and installation
  • Air damper actuator - removal, installation and adjustment
  • Unleaded gasoline - usage information
  • Carburetor - general description
  • Carburetor - removal and installation
  • Carburetor - troubleshooting, disassembly and adjustment
  • Intake manifold - removal and installation
  • Exhaust manifold - removal and installation
  • Exhaust system - general description, removal and installation

Fuel system - central fuel injection models

  • Specifications
  • General description and precautions
  • Air filter and air intakes - removal and installation
  • Intake air temperature control system - general description and component replacement
  • Accelerator cable - removal, installation and adjustment
  • Gas pedal - removal and installation
  • Unleaded gasoline - general information and applications
  • Fuel injection systems - general description
  • Fuel injection system - depressurization
  • Fuel pump - removal and installation
  • Fuel level sensor - removal and installation
  • Fuel tank - removal and installation
  • Throttle body - removal and installation
  • Fuel injection system - check and adjust
  • Fenix ​​system components - removal and installation
  • Bosch monopoinl system components - removal and installation
  • Magneti marclli system components - removal and installation
  • Intake manifold - removal and installation
  • Exhaust manifold - removal and installation

Fuel system - multiport fuel injection models

  • Specifications
  • General description and precautions
  • Air filter and air intake hovody - removal and installation
  • Throttle cable - removal, installation and adjustment
  • Gas pedal - removal and installation
  • Unleaded gasoline - general information and applications
  • Fuel injection systems - general description
  • Fuel injection system - depressurization
  • Fuel pump - removal and installation
  • Fuel level sensor - removal and installation
  • Fuel tank - removal and installation
  • Fuel injection system - check and adjust
  • Throttle body - removal and installation
  • Electronic control module - removal and installation
  • Bosch L3.1-Jetronic system components - removal, installation and adjustment
  • Bosch LU2-Jetronic system components - removal, installation and adjustment
  • Bosch Motronic system components - removal, installation and adjustment
  • Magneti Marclli system components - removal, installation and adjustment
  • Intake manifold - removal and installation
  • Variable intake system ACAV (16 valve engines) - general description, removal and installation
  • Exhaust manifold - removal and installation
  • Exhaust system - general description, removal and installation

Emissions prevention systems - gasoline models

  • General description
  • Emission prevention systems - component inspection and replacement
  • Catalytic converter - general description and precautions

Fuel and exhaust systems, exhaust gas aftertreatment system - diesel models

  • Specifications
  • General description and precautions
  • Fuel system - filling and bleeding
  • Maximum engine speed - check and adjust
  • Fast idle temperature sensor - removal, installation and adjustment
  • Fuel cut-off valve - description, removal and installation
  • High pressure fuel pump - removal and installation
  • Injection timing - test and adjustment methods
  • Injection timing (Lucas fuel pump) - check and adjust
  • Injection timing (Bosch fuel pump) - checks and adjustments
  • Fuel injectors - serviceability check, removal and installation
  • Accelerator cable - removal, installation and adjustment
  • Gas pedal - removal and installation
  • Fuel level sensor - removal and installation
  • Fuel tank - removal and installation
  • Collectors - removal and installation
  • Turbine generator - description and precautions
  • Turbine generator - removal and installation
  • Turbine generator - inspection and maintenance
  • Intercooler - removal and installation
  • Air filter and related components - removal and installation
  • Exhaust system - general description and replacement
  • Exhaust gas aftertreatment systems - general description
  • Exhaust gas aftertreatment systems - check and replace

Starting and charging systems

  • Specifications
  • General description and precautions
  • Electrical fault detection - general description
  • Battery - health check and charging
  • Battery - removal and installation
  • Charging system - functional check
  • Alternator drive belt - removal, installation and tension
  • Generator - removal and installation
  • Generator - health check and bulkhead
  • Launch system - health check
  • Starter - removal and installation
  • Starter - health check and bulkhead
  • Ignition lock - removal and installation
  • Oil pressure warning lamp switch - removing and installing
  • Oil level sensor - removal and installation
  • Oil temperature sensor - removal and installation

Ignition system - petrol models

  • Specifications
  • Ignition system - general description
  • Ignition system - check
  • Ignition coil - removal, check and installation
  • Distributor - removal and installation
  • Ignition system amplifiers - removal and installation
  • Ignition timing - check and adjust

Preheating system - diesel models

  • Specifications
  • Preheating system - description and functional check
  • Glow plugs - removal, inspection and installation
  • Control unit for preheating system - removal and installation
  • Post heating switch - adjustment, removal and installation

Clutch

  • Specifications
  • General description
  • Clutch - adjustment
  • Clutch cable - removal and installation
  • Clutch pedal - removal and installation
  • Clutch - removal, check and installation
  • Clutch release mechanism - removal, inspection and installation

Mechanical transmission

  • Specifications
  • General description
  • Manual transmission - oil draining and filling
  • Shift rod - general description and adjustment
  • Gear shift lever and rod, reverse gear release cable - removal and installation
  • Oil seals - replacement
  • Reversing light switch - checking, removing and installing
  • Speedometer drive - removal and installation
  • Mechanical transmission - removal and installation
  • Mechanical transmission bulkhead - general description

Automatic transmission

  • Specifications
  • General description
  • Shift cable - adjustment
  • Gear shift cable - removal and installation
  • Select lever assembly - removal and installation
  • Kickdown cable - adjustment
  • Kickdown cable - replacement
  • Speedometer drive - removal and installation
  • Oil seals - replacement
  • Transmission fluid cooler - removal and installation
  • Starter lock / reversing light switch - information, removal and installation
  • Automatic transmission - removal and installation
  • Bulkhead automatic transmission - general description

Drive shafts

  • Specifications
  • General description
  • Drive shafts - removal and installation
  • Protective covers for drive shafts - replacement
  • Drive shaft repair - general description
  • Right drive shaft intermediate bearing - replacement

Braking system

  • Specifications
  • General description
  • Hydraulic system - pumping
  • Hydraulic pipes and hoses - replacement
  • Front brake pads - replacement
  • Rear disc brake pads - replacement
  • Rear drum brake pads - replacement
  • Front brake disc - inspection, removal and installation
  • Rear brake disc - inspection, removal and installation
  • Rear brake drum - removal, inspection and installation
  • Front brake caliper - removal, bulkhead and installation
  • Rear brake caliper - removal, bulkhead and installation
  • Rear wheel cylinder - removal, bulkhead and installation
  • Brake master cylinder - removal, bulkhead and installation
  • Brake pedal - removal and installation
  • Vacuum booster - serviceability check, removal and installation
  • Brake booster vacuum valve - removal, service check and installation
  • Parking brake - check and adjust
  • Parking brake lever - removal and installation
  • Parking brake cable - removal and installation
  • Parking brake warning lamp switch - removal and installation
  • Rear brake pressure regulator (mounted on the bottom) - removal and installation
  • Brake light switch - removal, installation and adjustment
  • Anti-lock braking system (ABS) - general description
  • Anti-lock braking system parts - removal and installation

Suspension and steering gear

  • Specifications
  • General description
  • Front steering knuckle - removal and installation
  • Front hub bearings - removing
  • Front suspension strut - removal and installation
  • Front suspension strut - disassembly
  • The lower arm of the front suspension - removal, repair and installation
  • Lower suspension ball joint - removal and installation
  • Front anti-roll bar components - removing and refitting
  • Front suspension subframe - removal and installation
  • Rear hub - removal and installation
  • Rear hub bearing - replacement
  • Rear suspension components - general
  • Rear shock absorber - removal, inspection and installation
  • Rear axle assembly - removal and installation
  • Vehicle ground clearance - check
  • Steering wheel - removal and installation
  • Steering column - removal, check and installation
  • Ignition switch / steering column lock - removal and installation
  • Steering gear - removal, bulkhead and installation
  • Protective rubber covers for steering gear - replacement
  • Power steering - bleeding
  • Power steering pumpla - removal and installation
  • Tie rod end - removal and installation
  • Tie rod - removal and installation
  • Wheel and steering angles - general description

Body and trim

  • General description
  • Body and subframe - service
  • Upholstery and rugs - care
  • Minor damage to the body - restoration
  • Serious damage to the body - refurbishment
  • Front bumper - removal and installation
  • Rear bumper - removal and installation
  • Hood - removal, installation and adjustment
  • Bonnet lock cable - removal and installation
  • Bonnet lock - removal and installation
  • Front body panel - removal and installation
  • Door - removal, installation and adjustment
  • Interior door trim - removal and installation
  • Details of the handle and door lock - removal and installation
  • Glass and window regulator - removal and installation
  • Trunk lid (Sedan models) - removal, installation and adjustment
  • Details of the boot lid lock (Sedan models) - removal and installation
  • Tail door and door stops (Universal models) - removal, installation and adjustment
  • Details of the lock of the door of the lock (models "Universal") - removal and installation
  • Central locking parts - removal and installation
  • Power window components - removal and installation
  • Exterior mirrors and related components - removal and installation

Body electrical equipment

  • Specifications
  • General description and precautions
  • Troubleshooting electrical circuits - general description
  • Fuses and relays - general description
  • Switches - removal and installation
  • External light bulbs - replacement
  • Interior lighting lamps - replacement
  • External lights - removal and installation
  • Headlight beam adjustment - general description and component replacement
  • Instrument panel - removal and installation
  • Instrument cluster components - removal and installation
  • Watch - removal and installation
  • Cigarette lighter - removal and installation
  • Light on warning system - general description
  • Sound signal - removal and installation
  • Speedometer cable - removal and installation
  • Wiper arm - removing and installing
  • Windshield wiper motor and linkage - removal and installation
  • Rear wiper motor - removing and installing
  • Windshield and headlight washer components - removal and installation
  • Car radio - removal and installation
  • Speakers - removal and installation
  • Radio antenna - removal and installation
  • Intruder alarm system - general description
  • Airbags - general description, precautions and system shutdown
  • Security details - removal and installation

Troubleshooting

  • Engine
  • Cooling system
  • Fuel and exhaust systems
  • Mechanical transmission
  • Automatic transmission
  • Drive shafts
  • Braking system
  • Steering and suspension
  • Electrical system

Wiring diagrams

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