Opel Omega 1986 thru 1993, repair e-manual (in Russian)
About the manual
Engine type: 18SV / 18SEH / 20SE / C20NE / 23YD / 23YDT / 23DTR
Engine capacity: 1.8 / 2.0 / 2.3D l.
Power: 90 / 75 / 122/ 115 / 73 / 90 h.p.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
About the manual
Engine type: 18SV / 18SEH / 20SE / C20NE / 23YD / 23YDT / 23DTR
Engine capacity: 1.8 / 2.0 / 2.3D l.
Power: 90 / 75 / 122/ 115 / 73 / 90 h.p.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Content
Foreword
Operating instructions
- Devices
- Body elements
- Structural safety of the body
- Lighting devices
- Windows, sliding sunroof
- Heating, ventilation
- Air conditioner
- Automatic transmission
- Driving advice
- Fuels
- Catalyst
- Exhaust fumes
- Chassis, speed control
- Braking system
- Wheels, tires
- Self-help
- Maintenance
Maintenance
- Overall dimensions, weight and capacity
- Identification numbers
- Maintenance
- Part A: Service procedures - gasoline models
- Part B: Maintenance procedures - diesel engines
- Introduction
- Every 400km
- Checking the engine oil level
- Checking the coolant level
- Every 5000 km
- Changing the engine oil and filter
- Exhaust quality check
- Checking the glow plug warning lamp
- Draining water from the fuel filter
- Every 7,500 km
- Changing the engine oil and filter
- Every 10,000
- Checking and adjusting the idle speed
- Draining water from the fuel filter
- Replacing the fuel filter
- Replacing the air filter element
- Checking the condition of the auxiliary drive belt
- Checking the concentration of antifreeze in the coolant
- Checking systems for leaks
- Every 15,000 km
- Checking and adjusting the idle speed
- Checking and adjusting the maximum engine speed
- Every 30,000 km
- Replacing the fuel filter
- Every 100,000 km
- Replacing glow plugs
- Checking the condition of the auxiliary drive belt
- Throttle lever rod lubrication
- Checking the concentration of antifreeze in the coolant
- Every 2 years, regardless of mileage
- Replacing the coolant
Gasoline engines
- Specifications
- General description
- Maintenance
- Basic operations possible with the engine in the car
- Basic operations requiring removal of the engine
- Engine removal method
- Engine - removal
- Disassembly of the engine - general description
- Ancillary engine parts - removal
- Engine - complete disassembly
- Pallet - removal and installation with the engine in the car
- Engine mount brackets - replacing
- Cylinder head - removal and installation with engine in a car
- Toothed belt drive - replacement with engine in car
- Engine components - inspect and rebuild
- Cylinder head - bulkhead
- Engine - final assembly
- Engine accessories - installation
- Engine - installation
- Engine - preparation for start-up after overhaul
- Troubleshooting - engine
Diesel engine
- Specifications
- General description
- Compression check - description
- Basic actions possible with the engine in the car
- Basic steps to remove the engine
- Engine removal method
- Engine - removal
- Disassembly of the engine - general description
- Ancillary engine parts - removal
- Engine - complete disassembly
- Pallet - removal and installation with the engine in the car
- Engine mount brackets - replacing
- Cylinder head - removal and installation (engine in a car)
- Valve clearances - check and adjust
- Engine components - inspect and rebuild
- Cylinder head - bulkhead
- Engine - assembly
- Engine accessories - installation
- Engine - installation
- Preheating system - description and functional check
- Engine - preparation for the first start after overhaul
Cooling system
- Specifications
- General description
- Routine maintenance
- Cooling system - draining fluid
- Cooling system - rinsing
- Cooling system - filling
- Antifreeze mixture - general description
- Radiator - removal and installation
- Radiator - inspection and repair
- Thermostat - removal and installation
- Thermostat - test
- Thermo-viscous cooling fan - removing and installing
- Water pump - removal and installation
- Alternator / fan drive belt - replacement and adjustment
- Troubleshooting - cooling system
- Expansion tank - removal and installation
- Temperature gauge sensor - removal and installation
Fuel and exhaust systems - petrol models
- Specifications
- General description
- Routine maintenance
- Plugged adjustment screws - general description
- Air filter and element - removal and installation
- Fuel pump (carburetor models) - removal, inspection and installation
- Fuel pump (fuel injection models) - check, removal and installation
- Fuel filter (fuel injection models) - replace
- Fuel tank - removal and installation
- Fuel level sensor - removal and installation
- Diaphragm damper (fuel injection engines) - removal and installation
- Accelerator cable - removal, installation and adjustment
- Fuel control pedal - removal and installation
- Carburetor - description
- Carburetor - idle and mixture frequency adjustment
- Carburetor - removal and installation
- Bulkhead carburetor
- Carburetor throttle damper (automatic transmission models) - adjust
- Carburetor - adjusting the increased idle speed
- Thermal carburetor valve - check.
- Intake manifold heater element (carburetor models) - removal, inspection and installation
- Fuel injection system - description
- Fuel injection system - precautions
- Fuel injection system - idle speed and mixture adjustment
- Fuel injection throttle switch - check and adjust
- Bosch L3 Jetronic fuel injection system components - removal and installation
- Bosch Motronic ML4 fuel injection system components - removal and installation
- Speed control system - general description
- Intake manifold - removal and installation
- Exhaust manifold - removal and installation
- Exhaust system - removal and installation
- Troubleshooting - fuel and exhaust systems
Fuel and exhaust systems - diesel models
- Specifications
- General description
- Glow plugs - check
- Fuel system - bleeding
- Injectors - removal and installation
- The moment the injection pump starts - check
- Gas turbine supercharger - general description
- Exhaust system - removal and installation
Ignition system
- Specifications
- General description and precautions
- Routine maintenance
- The cover of the breaker-distributor and the distributor runner - removal and installation
- Ignition timing - check
- Octane plug - adjustment
- Ignition coil - test, removal and installation
- Inductive impulse transmitter - test, removal and installation
- Ignition control unit (models 1.8) - removal and installation
- Spark plugs - removal, service and installation
- High voltage wires - general description
- Troubleshooting - ignition system
Clutch
- Specifications
- General description
- Routine maintenance
- Clutch cable - removal and installation
- Clutch pedal - removal and installation
- Clutch - removal
- Clutch - inspect
- Release bearing and lever - removal and installation
- Troubleshooting - clutch
- Clutch - installation
Mechanical and automatic transmissions
- Specifications
- General description
- Routine maintenance
- Manual transmission - removal and installation
- Manual transmission - disassembly into main blocks
- Manual transmission - inspection
- Output shaft of a manual transmission - disassembly and assembly
- Manual transmission input shaft - disassembly and assembly
- Rear crankcase of a manual transmission - disassembly and assembly
- Manual transmission main shroud - disassembly and assembly
- Manual transmission - assembly
- Manual transmission shift lever - removal, bulkhead and installation
- Selector lever mounting bracket - removal and installation
- Gear shift rod manual gearbox - adjustment
- Automatic transmission - removal and installation
- Automatic transmission kickdown cable - replace
- Automatic transmission kickdown cable - adjustment
- Automatic transmission select lever linkage - adjustment
- Automatic transmission selection lever - removal and installation
- Inhibitor switch - removal and installation
- Troubleshooting - mechanical and automatic transmissions
Cardan shaft
- Rear brake pads - inspection and replacement
- Front brake caliper - removal, repair and installation
- Rear brake caliper - removal, repair and installation
- Brake disc - inspection, removal and installation
- Hand brake shoes - inspection and replacement
- Handbrake cable - removal and installation
- Hand brake lever - removal and installation
- Nice cylinder - removal, adjustment and installation
- Rear brake pressure limiter - removal and installation
- Hydraulic system - pumping
- Brake pipes and hoses removal and installation
- Vacuum booster - test
- Amplifier vacuum hose and one-way valve - replace
- Vacuum booster - removal and installation
- Brake pedal - removal and installation
- Anti-lock braking system (ABS) - precautions
- Hydraulic ABS modulator - removal and installation
- Electronic control unit ABS - removal and installation
- ABS wheel speed sensor - removal and installation
- ABS relay - replacement
Suspension and steering
- Specifications
- General description
- Maintenance
- Front suspension strut - removal and installation
- Front suspension strut - bulkhead
- Front suspension lower arm - removal and installation
- Front suspension lower ball joint - replacement
- Front anti-roll bar - removal and installation
- Front anti-roll bar - removal and installation
- Steering knuckle - removal and installation
- Front hub and bearings - removal and installation
- Front suspension cross member - removal and installation
- Rear shock absorber rod - removal and installation
- Rear diagonal arm - removal and installation
- Rear coil spring - removal and installation
- Rear anti-roll bar - removing and installing
- Rear axle (complete) - removal and installation
- Rear suspension cross member - removal and installation
- Rear suspension crossbar installation - replacement
- Rear hub and bearing - removal and installation
- Rear suspension leveling system components - removal and installation
- Steering wheel - removal and installation
- Steering column - removal and installation
- Steering column (without height adjustment) - bulkhead
- Steering column (height adjustable) bulkhead
- Steering gear - removal and installation
- Steering gear - on-site adjustment
- Steering rods - removal and installation
- Intermediate steering gear - removal and installation
- Power steering pump - removing and installing
- Installing wheels - checking and adjusting
- Wheels and tires - care and maintenance
Body
- Specifications
- General description
- Maintenance
- Body and subframe - service
- Upholstery and rugs - service
- Repair of minor damage to the body
- Body repair - serious damage
- Hood - removal and installation
- Trunk lid - removal and installation
- Rear door - removal and installation
- Rear door trim panel - removing and installing
- Radiator grill - removal and installation
- Door trim panel - removal and installation
- Door speaker - removal and installation
- Inner door handle - removal and installation
- External door handle - removal and installation
- Front door lock cylinder - removal and installation
- Door lock - removal and installation
- Door - removal and installation
- Windshield and rear door window / rear window - removal and installation
- Front door window - removal and installation
- Rear door window - removal and installation
- Outside door mirror - removal and installation
- Rear side window - removal and installation
- Fixed rear door window - removal and installation
- Headrest guides - removing and installing
- Seat belts - removal and installation
- Bumpers - removal and installation
- Seats - removal and installation
- Luke - general information
- Dashboard - removal and installation
- Center console - removal and installation
- Heater dashboard - removal and installation
- Heater radiator - removal and installation
- Heater - removal and installation
- Heater fan motor - removal and installation
- Central air / heating deflectors - removal, installation and adjustment
- Side deflectors of airflow and heating - removal and installation
- Air conditioning system - description and warnings
- Air conditioning system parts - removal and installation
Electrical system
- General description
- Maintenance
- Electrical system precautions
- Battery - removal and installation
- Battery - charging
- Generator - test in a car
- Generator - removal and installation
- Alternator brushes and voltage regulator - removal and installation
- Starter - general description
- Starter - check in the car
- Starter - removal and installation
- Starter bulkhead - general description
- Starter traction relay - removal and installation (starter removal)
- Starter brushes - inspection and removal
- Starter - disassembly and assembly
- Fuses and relays - general description
- Steering column combination switches - removal and installation
- Panel switches - uninstall and install
- Interior lighting switch - removal and installation
- Watch - removal and installation
- Cigarette lighter lighting - removal and installation
- Heater control switch - removal and installation
- Ignition lock - removal and installation
- Dashboard removal and installation
- Speedometer cable - replacement
- Sound signal - removal and installation
- Lamps - replacement
- Front direction indicator lamp - removal and installation
- Headlight - removal and installation
- Headlight - directional adjustment
- Wiper blades and arms - removal and installation
- Wiper motor and rod - removal and installation
- Windshield washer pump - removal and installation
- Rear door wiper motor - removal and installation
- Rear door washer pump - removal and installation
- Central locking system - general description
- On-board computer - general description
- Heated seats - general description
- Control system - general description
- Radio equipment - noise reduction (interference elimination)
- Wiring diagrams - general description
Changes and additions to the designs of models of later release years
- Introduction
- Specifications
- Fuel and exhaust systems - 2.0 liter models
- Ignition system - 1.8 liter carburetor models
- Automatic transmission
- Final drive and drive shafts
- Braking system
- Body
- Electrical system
Troubleshooting
Wiring diagrams