Nissan Navara / Frontier (D40) 2007 thru 2010, repair e-manual

Content

General information

• Precautions
• How to use this manual
• Service information for electrical incident
• Consult-ii checking system
• Lifting point
• Tow truck towing
• Tightening torque of standard bolts
• Recommended chemical products and sealants
• Identification information
• Terminology

Engine mechanical

• Precautions
• Preparation
• Noise, vibration and harshness (NVH) troubleshooting
• Drive belts
• Air cleaner and air duct
• Intake manifold
• Exhaust manifold and three way catalyst
• Oil pan
• Ignition coil
• Spark plug
• Fuel injector and fuel tube
• Rocker cover
• Camshaft
• Timing chain
• Oil seal
• Cylinder head
• Engine assembly
• Cylinder block
• Service data and specifications

Engine lubrication system

• Precautions
• Preparation
• Lubrication system
• Engine oil
• Oil filter
• Oil cooler
• Service data and specifications

Engine cooling system

• Precautions
• Preparation
• Overheating cause analysis
• Cooling system
• Engine coolant
• Radiator
• Cooling fan
• Water pump
• Thermostat and thermostat housing
• Water control valve
• Water outlet and water piping
• Service data and specifications

Engine control system

• Index for DTC
• Precautions
• Preparation
• Engine control system
• Air conditioning cut control
• Automatic speed control device
• Can communication
• Evaporative emission system
• Positive crankcase ventilation
• Nvis (nissan vehicle immobilizer systemnats)
• On board diagnostic (OBD) system
• Basic service procedure
• Trouble diagnosis
• Trouble diagnosis - specification value
• Trouble diagnosis for intermittent incident
• Power supply and ground circuit
• Ascd brake switch
• Ascd indicator
• Electrical load signal
• Fuel injector
• Fuel pump
• Ignition signal
• Refrigerant pressure sensor
• Mil and data link connector
• Service data and specifications

Fuel system

• Precautions
• Preparation
• Fuel system
• Fuel level sensor unit, fuel filter and fuel pump assembly
• Fuel tank
• Service data and specifications

Exhaust system

• Precautions
• Preparation
• Exhaust system

Accelerator control system

• Precautions
• Accelerator control system
• Service data and specifications

Clutch

• Precautions
• Preparation
• Noise, vibration and harshness (NVH) troubleshooting
• Clutch pedal
• Clutch fluid
• Clutch master cylinder
• Operating cylinder
• Clutch piping
• Clutch release mechanism
• Clutch disc, clutch cover
• Service data and specifications

Manual transmission

• Precautions
• Preparation
• Noise, vibration and harshness (NVH) troubleshooting
• Description
• M/T oil
• Rear oil seal
• Position switch
• Shift control
• Air breather hose
• Transmission assembly
• Case components
• Shift control components
• Gear components
• Service data and specifications

Automatic transmission

• Index for DTC
• Precautions
• Preparation
• A/T fluid
• A/T control system
• On board diagnostic (OBD) system
• Trouble diagnosis
• Main power supply and ground circuit
• Brake signal circuit
• Overdrive control switch
• Trouble diagnosis for symptoms
• Shift control system
• A/T shift lock system
• Key interlock cable
• On-vehicle service
• Air breather hose
• A/T fluid cooler
• Transmission assembly
• Repair for component parts
• Service data and specifications

Transfer

• Precautions
• Preparation
• Noise, vibration and harshness (NVH) troubleshooting
• Transfer fluid
• 4wd system
• Trouble diagnosis
• Trouble diagnosis for system
• Transfer control unit
• Front oil seal
• Rear oil seal
• Transfer control device
• Transfer assembly
• Planetary carrier
• Front drive shaft
• Shift control
• Service data and specifications

Propeller shaft

• Precautions
• Noise, vibration, and harshness (NVH) troubleshooting
• Front propeller shaft
• Rear propeller shaft
• Service data and specifications

Front final drive

• Precautions
• Preparation
• Noise, vibration, and harshness (NVH) troubleshooting
• Differential gear oil
• Front oil seal
• Side oil seal
• Carrier cover
• Front final drive assembly
• Service data and specifications

Rear final drive

• Precautions
• Preparation
• Noise, vibration, and harshness (NVH) troubleshooting
• Differential gear oil
• Front oil seal
• Carrier cover
• Rear final drive assembly
• Service data and specifications

Front axle

• Precautions
• Preparation
• Noise, vibration, and harshness (NVH) troubleshooting
• Wheel hub
• Drive shaft
• Service data and specifications

Rear axle

• Precautions
• Preparation
• Noise, vibration, and harshness (NVH) troubleshooting
• On-vehicle service
• Axle shaft
• Axle bearing
• Axle oil seal
• Service data and specifications

Front suspension

• Precautions
• Preparation
• Noise, vibration, and harshness (NVH) troubleshooting
• Front suspension assembly
• On-vehicle service
• Coil spring and shock absorber
• Stabilizer bar
• Upper link
• Lower link
• Upper ball joint and lower ball joint
• Knuckle
• Service data and specifications

Rear suspension

• Precautions
• Preparation
• Noise vibration and harshness (NVH) troubleshooting
• Rear suspension assembly
• Shock absorber
• Leaf spring
• Stabilizer bar
• Service data and specifications

Road wheels and tires

• Precautions
• Preparation
• Noise, vibration, and harshness (NVH) troubleshooting
• Wheel
• Wheel and tire assembly
• Low tire pressure warning system
• Can communication
• Trouble diagnoses
• Trouble diagnosis for self-diagnostic items
• Trouble diagnosis for symptoms
• Removal and installation
• Service data and specifications

Brake system

• Precautions
• Preparation
• Noise, vibration, and harshness (NVH) troubleshooting
• Brake pedal
• Brake fluid
• Brake piping and hose
• Brake master cylinder
• Brake booster
• Vacuum lines
• Front disc brake
• Rear disc brake
• Service data and specifications

Parking brake system

• Preparation
• Parking brake system
• Parking brake control
• Parking brake shoe
• Service data and specifications

Brake control system

• Precautions
• Preparation
• System description
• Can communication
• Trouble diagnosis
• Trouble diagnosis for self-diagnostic items
• Trouble diagnoses for symptoms
• On-vehicle service
• Wheel sensors
• Sensor rotor
• Actuator and electric unit
• Steering angle sensor
• G sensor

Power steering system

• Precautions
• Preparation
• Noise, vibration, and harshness (NVH) troubleshooting
• Power steering fluid
• Steering wheel
• Steering column
• Power steering gear and linkage
• Power steering oil pump
• Hydraulic line
• Service data and specifications

Seat belts

• Precautions
• Seat belts
• Latch (lower anchors and tether for children) system
• Top tether strap child restraint

Supplemental restraint system

• Precautions
• Preparation
• Supplemental restraint system
• Trouble diagnosis
• Driver air bag module
• Spiral cable
• Front passenger air bag module
• Side curtain air bag module
• Crash zone sensor
• Side air bag (satellite) sensor
• Front seat belt pre-tensioner
• Diagnosis sensor unit
• Occupant classification system control unit
• Collision diagnosis

Body, lock and security system

• Precautions
• Preparation
• Squeak and rattle trouble diagnoses
• Hood
• Power door lock system
• Remote keyless entry system
• Vehicle security (theft warning) system
• Door
• Front door lock
• Rear door lock
• Tail gate
• NVIS(Nissan vehicle immobilizer system-nats)
• Homelink universal transceiver
• Cab and rear body
• Body repair

Glasses, window system and mirrors

• Precautions
• Preparation
• Squeak and rattle trouble diagnoses
• Windshield glass
• Rear window glass and molding
• Power window system
• Front door glass and regulator
• Rear door glass and regulator
• Side window glass
• Inside mirror
• Rear window defogger
• Door mirror

Roof

• Precautions
• Preparation
• Squeak and rattle trouble diagnoses
• Sunroof

Exterior and interior

• Precautions
• Preparation
• Squeak and rattle trouble diagnoses
• Clip and fastener
• Front bumper
• Rear bumper
• Front grille
• Cowl top
• Front fender
• Fender protector
• Mudguard
• Running boards
• Roof rack
• Door outside molding
• Side guard molding
• Door finisher
• Body side trim
• Floor trim
• Headlining
• Back door trim

Instrument panel

• Precautions
• Preparation
• Squeak and rattle trouble diagnoses
• Instrument panel assembly

Seat

• Precautions
• Preparation
• Squeak and rattle trouble diagnoses
• Power seat
• Heated seat
• Front seat
• Rear seat

Manual air conditioner

• Precautions
• Preparation
• Refrigeration system
• Oil
• Air conditioner control
• Trouble diagnosis
• Control unit
• Intake sensor
• Blower motor
• In-cabin microfilter
• Heater and cooling unit assembly
• Heater core
• Intake door motor
• Mode door motor
• Air mix door motor
• Front blower motor resistor
• Ducts and grilles
• Refrigerant lines
• Service data and specifications

Starting and charging system

• Precautions
• Preparation
• Battery
• Starting system
• Charging system
• Service data and specifications

Lighting system

• Precautions
• Headlamp
• Front fog lamp
• Turn signal and hazard warning lamps
• Lighting and turn signal switch
• Hazard switch
• Combination switch
• Stop lamp
• Back-up lamp
• Parking, license plate and tail lamps
• Rear combination lamp
• Trailer tow
• Interior room lamp
• Illumination
• Bulb specifications

Driver information system

• Precaution
• Combination meters
• Compass and thermometer
• Warning lamps
• A/T indicator
• Warning chime
• Board computer

Wiper, washer and horn

• Precaution
• Front wiper and washer system
• Power socket
• Horn

Body control system

• Precautions
• BCM (body control module)

Audio, visual, navigation and telephone system

• Precautions
• Preparation
• Audio
• Audio antenna

Auto cruise control system

Power supply, ground and circuit elements

• Precautions
• Power supply routing circuit
• IPDM E/R (intelligent power distribution module engine room)
• Ground circuit
• Harness
• Electrical units location
• Harness connector
• Electrical units
• Standardized relay
• Super multiple junction (SMJ)
• Fuse block-junction box (J/B)
• Fuse and fusible link box
• Fuse and relay box

Maintenance

• Precautions
• Preparation
• General maintenance
• Periodic maintenance
• Recommended fluids and lubricants
• Engine maintenance
• Chassis and body maintenance

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