Yamaha MT-07 2018 thru 2025, repair e-manual

Content

Important information

• Preparation for removal and disassembly
• Replacement parts
• Gaskets, oil seals and o-rings
• Lock washers/plates and cotter pins
• Bearings and oil seals
• Circlips
• Rubber parts

Basic service information

• Quick fasteners
• Electrical system
• General tightening torque specifications
• Adjusting the wheel static balance
• Checking the switches
• Checking the bulbs and bulb sockets
• Checking and charging the battery

Troubleshooting

• General information
• Troubleshooting of engine (fault code not detected)
• Troubleshooting of clutch
• Troubleshooting of transmission
• Troubleshooting of cooling system
• Troubleshooting of brake

Specifications

• General specifications
• Engine specifications
• Chassis specifications
• Electrical specifications
• Tightening torques
• Cable routing

Periodic checks and adjustments

Chassis

• General chassis
• Front wheel
• Rear wheel
• Front brake
• Rear brake
• ABS (anti-lock brake system)
• Handlebar
• Front fork
• Steering head
• Rear shock absorber assembly
• Swingarm
• Chain drive

Engine

• Lubrication system chart and diagrams
• Engine inspection
• Engine removal
• Camshafts
• Cylinder head
• Valves and valve springs
• Generator and starter clutch
• Electric starter
• Clutch
• Shift shaft
• Oil pump
• Oil pan
• Crankcase
• Connecting rods and pistons
• Crankshaft and balancer shaft
• Transmission

Cooling system

• Cooling system diagrams
• Radiator
• Oil cooler
• Thermostat
• Water pump

Fuel system

• Fuel tank
• Air filter
• Throttle bodies

Electrical system

• Ignition system
• Electric starting system
• Charging system
• Lighting system
• Signaling system
• Cooling system
• Fuel injection system
• Fuel pump system
• ABS (anti-lock brake system)
• Electrical components

Self diagnostic

• Self-diagnostic function
• System diagram
• Fuel injection system
• ABS (anti-lock brake system)
• Self-diagnostic function and diagnostic code table
• Event code table

Wiring diagram

• Main switch
• Fuse box
• ABS solenoid fuse
• ABS motor fuse
• Accessory fuse
• ABS ECU fuse
• Terminal fuse
• Fuse box
• Ignition fuse
• Signaling system fuse
• Headlight fuse
• Fuel injection system fuse
• Backup fuse
• Radiator fan motor fuse
• AC magneto
• Rectifier / regulator
• Battery
• Engine ground
• Main fuse
• Starter relay
• Starter motor
• Rear brake light switch
• Relay unit
• Starting circuit cut-off relay
• Fuel pump relay
• Joint coupler
• Crankshaft position sensor
• Intake air pressure sensor
• Lean angle sensor
• O2 sensor
• Throttle position sensor
• Shift sensor (OPTION)
• Intake air temperature sensor
• Coolant temperature sensor
• ECU (engine control unit)
• CCU (communication control unit)
• Ignition coil
• Spark plug
• Fuel injector
• ISC (idle speed control) unit
• Front wheel sensor
• Rear wheel sensor
• ABS ECU
• Fuel sender
• Fuel pump
• Oil pressure switch
• Meter assembly
• Multi-function meter
• ABS warning light
• Horn
• Gear position switch
• Sidestand switch
• Handlebar switch
• Front brake light switch
• Start / engine stop switch
• Wheel switch
• Clutch switch
• Dimmer switch
• Pass switch
• Turn signal switch
• Horn switch
• Hazard switch
• Rear turn signal light
• Front turn signal / position light
• Headlight control unit
• Headlight
• Auxiliary light
• License plate light
• Tail / brake light
• Radiator fan motor relay
• Radiator fan motor
• Grip warmer
• Auxiliary DC connector
• Purge cut valve solenoid (for California only)

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