KTM 250 Duke since 2018, repair e-manual

Content

Means of representation

• Symbols use
• Formats used

Safety advice

• Repair manual
• Safety advice
• Degrees of risk and symbols
• Work rules

Important notes

• Manufacturer and implied warranty
• Operating and auxiliary substances
• Spare parts, accessoiies
• Figures

Serial numbers

• Chassis number
• Type label
• Key number
• Engine number

Motorcycle

• Raising the motorcycle with the rear lifting gear
• Removing the rear of the motorcycle from the lifting gear
• Lifting the motorcycle with the front lifting gear
• Taking the motorcycle off the front lifting gear
• Raising the motorcycle with the work stand
• Removing the motorcycle from the work stand
• Starting
• Starting the motorcycle to make checks

Fork, triple clamp

• Cleaning the dust boots of the fork legs
• Removing the fork legs
• Installing the fork legs
• Disassembling the fork legs
• Checking the fork legs
• Assembling the fork legs
• Removing the lower triple clamp.
• Installing the lower triple clamp
• Checking the play of the steering head bearing
• Adjusting of the steering head bearing
• Changing the steering head bearing

Handlebar, controls

• Checking the play in the throttle
• Adjusting the play in the throttle
• Checking the clutch lever play

Frame

• Changing footrest brackets
• Checking the frame

Shock absorber, swingarm

• Measuring the rear wheel dimension unloaded
• Checking the static sag of the shock
• Adjusting the spring preload of the shock absorber
• Checking the heim joint for play
• Removing the shock absorber
• Installing the shock absorber
• Removing the spring
• Installing the spring
• Checking the swingarm
• Removing the swingarm
• Installing the swingarm
• Checking the swingarm bearing for play
• Changing the swingarm bearing

Exhaust

• Removing the exhaust system
• Installing the exhaust system
• Removing the main silencer
• Installing the main silencer

Air filter

• Changing the air filter, cleaning the air filter cap

Fuel tank, seat, trim

• Opening the filler cap
• Closing the filler cap
• Removing the front rider's seat
• Mounting the front rider's seat
• Removing the passenger seat
• Mounting the passenger seat
• Removing the fuel tank cover
• Installing the fuel tank cover
• Removing the fuel tank
• Installing the fuel tank
• Removing the front spoiler
• Fitting front spoiler
• Removing front fender
• Changing the rear brake linings
• Installing front fender
• Checking the fuel pressure
• Changing the fuel filter
• Changing the fuel pumb
• Checking the rear brake fluid

Wheels

• Checking the tire air pressure
• Checking the tire condition
• Checking the brake discs
• Front wheel
• Rear wheel

Wiring harness, battery

• Removing the battery
• Installing the battery
• Disconnecting the negative cable
• Connecting the negative cable of the battery
• Recharging the battery
• Checking the charging voltage
• Changing the fuses of individual

Brake system

• Checking the front brake linings
• Changing the front brake linings
• Checking the brake fluid level of the front brake
• Adding front brake fluid
• Changing the front brake fluid
• Checking the rear brake linings
• Changing the rear brake linings
• Checking the free travel of foot brake level
• Adjusting the free travel of the foot brake level
• Checking the rear brake fluid level
• Adding rear brake fluid
• Changing the rear brake fluid

Lighting system, instruments

• Setting the units
• Adjusting the shift speed RPM1
• Adjusting the shift speed RPM2
• Setting the clock
• Resetting the service interval display
• Checking the headlight setting
• Adjusting the headlight range
• Changing the headlight bulb

Engine

• Removing the engine
• Installing the engine
• Engine disassembly
• Engine assembly

Clutch

• Checking the clutch

Shift mechanism

• Adjusting the shift lever
• Programming the gear position sensor

Water pump, cooling system

• Draining the coolant
• Filling / bleeding the cooling system
• Checking the antifreeze and coolant level
• Checking the coolant level
• Changing the coolant

Cylinder head

• Checking valve clearance
• Checking the valve clearance, changing the spark plugs
• Adjusting the valve clearance
• Camshafts, removing
• Installing the camshafts

Lubrication system

• Oil circuit
• Checking the engine oil level
• Checking the engine oil pressure
• Changing the engine oil and oil filter, cleaning the oil screens
• Adding engine oil

Ignition system

• Alternator - checking the stator winging
• Changing the spark plug

Throttle valve body

• Resetting the service display using the KTM diagnostic tool
• Performing the initialization run

Technical data

• Engine
• Tolerance, engine wear limits
• Engine tightening torques
• Capacities
• Chassis
• Electrical system
• Tires
• Fork
• Shock absorber
• Chassis tightening torques

Cleaning / protective treatment

• Cleaning the motorcycle
• Checks and maintenance steps for winter operation

Storage

• Storage
• Preparing for use after storage

Service schedule

• Additional information
• Required work
• Recommended work

Wiring diagram

Substances

Auxiliary substances

Special tools

Standards

Index of special terms

List of Abbreviations

Index

Customers reviews