Mitsubishi Space Star 1999 thru 2003, repair e-manual

Content

General

• How to use this manual
• How to use troubleshooting / inspection service points
• Vehicle identification
• Major specifications
• Precautions before service
• Supplemental restraint system and seat belts with pre-tensioner
• Support locations for lifting and jacking
• Standard parts-tightening-torque table

Engine

• General information
• Service specifications
• Sealants
• Special tools
• On-vehicle service
• Crankshaft pulley
• Camshaft and camshaft oil seal
• Oil pan
• Crankshaft oil seal
• Cylinder head gasket
• Timing belt
• Engine assembly

Engine lubrication

• General information
• Lubricants
• Special tools
• On-vehicle service

Fuel

• Service specifications
• Sealant
• Special tools
• Troubleshooting .
• On-vehicle service
• Fuel pump (high pressure)
• Injector
• Throttle body
• Injector driver
• Throttle valve controller

Engine cooling

• General information
• Service specifications
• Lubricant
• Sealants
• Special tool
• Troubleshooting
• On-vehicle service
• Thermostat
• Water pump
• Water hose and water pipe
• Radiator

Intake and exhaust

• General information
• Service specifications
• Special tool
• On-vehicle service
• Intake manifold
• Exhaust manifold
• Exhaust pipe and main muffler

Engine electrical

• Charging system
• General information
• Service specifications
• Special tools
• On-vehicle service
• Alternator
• Starting system
• General information
• Service specifications
• Starter motor
• Ignition system
• General information
• Service specifications
• Special tools
• On-vehicle service
• Ignition coil
• Camshaft position sensor
• Crank angle sensor
• Distributor
• Detonation sensor

Engine and emission control

• Engine control system
• Emission control system

Clutch

• General information
• Service specifications
• Lubricants
• On-vehicle service
• Clutch pedal
• Clutch control

Manual transmission

• General information
• Service specification
• Lubricants
• Special tools
• On-vehicle service
• Transmission control
• Transmission assembly

Automatic transmission

• General
• Service specifications
• Lubricant
• Special tools
• Troubleshooting
• On-vehicle service
• Transmission control
• Shift lock and key interlock mechanisms
• Transmission assembly

Front axle

• General information
• Service specifications
• Sealant
• Special tools
• On-vehicle service
• Axle hub
• Drive shaft

Rear axle

• General information
• Service specifications
• Special tools
• On-vehicle service
• Rear axle hub

Wheel and tyre

• General information
• Service specifications
• Troubleshooting
• On-vehicle service
• Wheel and tyre

Power plant mount

• General information
• Service specification
• Special tools
• Engine mounting
• Transmission mounting
• Engine roll stopper, centermember
• Crossmember

Front suspension

• General information
• Service specifications
• Special tools
• On-vehicle service
• Strut assembly
• Lower arm
• Stabilizer bar

Rear suspension

• General information
• Service specification
• Special tools
• On-vehicle service
• Control link, upper link and lower arm
• Trailing arm
• Strut assembly
• Stabilizer bar

Service brakes

• General information
• Service specifications
• Lubricants
• Sealants
• Special tools
• On-vehicle service
• Brake pedal
• Master cylinder and brake booster
• Front disc brake
• Rear drum brake
• Wheel cylinder
• Proportioning valve

Parking brakes

• General information
• Service specifications
• Lubricants
• On-vehicle service
• Parking brake lever
• Parking brake cable

Steering

• General information
• Service specifications
• Lubricants
• Special tools
• On-vehicle service
• Steering wheel and shaft
• Power steering gear box
• Power steering oil pump
• Power steering hoses

Body

• Hood
• Fender
• Fuel filler door
• Window glass
• Adhesives
• Special tools
• Window repair
• Windshield
• Quarter window glass
• Tailgate window glass
• Door
• Service specifications
• Sealant
• Special tools
• Troubleshooting
• On-vehicle service
• Door assembly
• Door trim and waterproof film
• Door glass and regulator
• Door handle and latch
• Window glass runchannel and door opening weatherstrip
• Continued on next page
• Tailgate
• Service specification
• Special tools
• Troubleshooting
• On-vehicle service
• Tailgate assembly
• Tailgate trim
• Tailgate handle and latch
• Keyless entry system
• Special tools
• Troubleshooting
• On-vehicle service
• Keyless entry receiver-ecu
• Sunroof
• Special tools
• Troubleshooting
• On-vehicle service
• Sunroof

Exterior

• Service specifications
• Sealant and adhesive
• Special tools
• Front bumper
• Rear bumper
• Roof rail
• Moulding and garnish
• Windshield wiper and washer
• Rear wiper and washer
• Headlamp washer
• Marks
• Door mirror

Chassis electrical

• Battery
• Ignition switch and immobilizer system
• Combination meters

Interior and supplemental restrain system (srs)

• Service specifications
• Special tool
• Instrument panel
• Floor console
• Trims
• Inside rear view mirror
• Seat
• Front seat
• Rear seat
• Seat belt
• General information
• Srs service precautions
• Special tools
• Test equipment
• Troubleshooting
• Srs maintenance
• Post-collision diagnosis
• Individual component service
• Warning / caution labels
• Srs air bag control unit
• Air bag modules and clock spring
• Side impact sensor
• Seat belt with pre-tensioner
• Air bag module and seat belt
• Pre-tensioner disposal
• Procedures

Heater, air conditioner and ventilation

• General information
• Service specifications
• Lubricants
• Special tools
• Troubleshooting
• On-vehicle service
• Heater control assembly and a/c switch
• Heater unit, heater code, and blower unit
• Resistor, blower fan and motor, and inside/outside air changeover damper motor
• Evaporator
• Air purifier assembly
• Compressor and tension pulley
• Refrigerant line
• Condenser and condenser fan motor
• Ventilators

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