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Mercedes MK / SK 1635-3553 with engines of 11.3 / 10.9 / 14.6 / 15 / 21.9 liters, repair e-manual (in Russian)

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Publisher: © "Diez"
ISBN: 5-90268-214-2
Number of pages: 400
Format: file PDF

About the manual

Engine type: OM 441 / LA / OM 442 / A / LA / OM 443 LA / OM 444A / LA

Engine displacement: 11.3 / 10.9 / 14.6 / 15 / 21.9 l.

Power: 150 / 160 / 243 / 191 / 206 / 213 / 260 / 320 / 265 / 401 / 271 / 331 / 407 / 496 / 610 kW

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Diez
Categories: Mercedes-Benz , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 5-90268-214-2
Number of pages: 400
Format: file PDF

About the manual

Engine type: OM 441 / LA / OM 442 / A / LA / OM 443 LA / OM 444A / LA

Engine displacement: 11.3 / 10.9 / 14.6 / 15 / 21.9 l.

Power: 150 / 160 / 243 / 191 / 206 / 213 / 260 / 320 / 265 / 401 / 271 / 331 / 407 / 496 / 610 kW

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

Operation and maintenance manual

Typical data

Vehicle equipment

  • Door control
  • Seat adjustment
  • Seat with pneumatic suspension
  • Passenger seat (long cab)
  • Seat belts
  • Dashboards
  • Traffic indicator recorder (Tachograph)
  • Tachometer
  • Combined appliance
  • Warning buzzer
  • Battery breaker
  • Steering wheel lock
  • Combo switch
  • Headlight switch
  • Beam range adjustment
  • Steering wheel adjustment
  • Window and mirror management
  • Changeover valves
  • Sun protection
  • Heating and ventilation
  • Shelves
  • Bumper guard
  • Opening the bonnet trim

Operation

  • Preparing for the trip
  • Air filter dirty
  • Liquid level
  • Seat belts
  • Starting and stopping the engine
  • Parking brake control
  • Driving start and gear shifting
  • Transmission type "Ecosplit" ("Disengagement") ZF16S
  • Pneumatic electronic shift transmission
  • Gearbox without electronic pneumatic shift
  • Differential lock control
  • Power take-off changeover
  • Running in
  • Run-in order
  • Operation
  • Brakes
  • Parking
  • Anti-lock system (ABS)
  • Trailers and semi-trailers
  • Dump truck use
  • Auxiliary axis control
  • Pneumatic shock absorbers
  • Operation in winter conditions
  • Auxiliary device "Startpilot"
  • Driving

Fuels and lubricants

  • Engine oils
  • Coolant
  • Diesel fuel

Care and prevention

Tiltable cab

Engine

  • Specifications
  • Oil and filter change
  • Removing and installing valve bodies
  • Setting valve clearance
  • Flywheel teeth lubrication

Fuel system

  • Cleaning the fuel tank
  • Bleeding the fuel system

Cooling system

  • Replacing the coolant

Clutch

Gearbox

  • Checking the oil level and changing it
  • Front axle
  • Rear axle
  • Cleaning the ventilation valve
  • Oil level check and oil change

Steering

  • Specifications

Wheels and tires

  • Spare wheel location
  • Wheel replacement

Braking system

  • Adjusting the brakes
  • Brake system diagrams and explanations

Chassis and body

  • Lubrication
  • Centralized lubrication system
  • Car wash and care
  • Car conservation measures
  • Preparing a mothballed car for work
  • Cab fixing

Electrical equipment

  • Incandescent lamps overview
  • Replacing incandescent bulbs
  • Fuses
  • Troubleshooting

Engine and fuel system

Clutch

Steering

  • Braking system
  • Electrical system
  • Electronic-pneumatic gear shifting
  • Fan
  • Towing and starting towing

Repair manual

Engine

  • General information
  • Overview of complete sets
  • Sectional view

Special tool

Specifications

  • OM 441 engine
  • OM 441 LA engine
  • OM 442 engine
  • Engine OM 442 A
  • Engine OM 442 LA
  • Engine OM 443
  • Engine OM 443 LA
  • Industrial motors 80/1269 / EEC
  • DIN 6271
  • OM 442 A engine (industrial engine)
  • OM 442 LA engine (industrial engine)
  • OM 444 A engine (industrial engine)
  • OM 444 LA engine (industrial engine)

Tightening torques (kgm)

Repair of threaded holes using HELI-COIL inserts

  • How to work
  • Compression test
  • Removing and installing cylinder head cover
  • Removing and installing cylinder head
  • Cylinder head mating surface treatment
  • Removing and installing oil sump
  • Timing gear housing cover seal
  • Removing and installing timing gear housing
  • Replacing the front crankshaft oil seal
  • Oil seal replacement
  • Replacing the crankshaft running ring
  • Elimination of corrosion marks on the cylinder block mating surface
  • Refinement of bore for liner in the cylinder block
  • Measuring cylinder liner protrusion
  • Removing, installing and sealing the cylinder liner
  • Removing and installing oil separator
  • Removing and installing torsional vibration damper or hub
  • Replacing the crankshaft rear oil seal
  • Flywheel running ring replacement
  • Removing and installing the crankshaft, replacing bearings
  • Crankshaft grinding
  • Replacing the connecting rod bearings
  • Installing connecting rod bearings
  • Removing pistons
  • Installation of pistons
  • Replacing piston rings
  • Flywheel removal and installation
  • Flywheel machining
  • Replacing the flywheel ring gear
  • Flywheel Pilot Bearing Replacement
  • Valve drive backlash adjustment
  • Valve stroke check
  • Replacing valve springs
  • Installing valve stem seals
  • Valve Guides
  • Replacing valve seats
  • Removing and installing valves
  • Grinding valves
  • Valve seat machining
  • Replacing the valve rocker arms
  • Checking engine camshaft timing
  • Checking the axial clearance of the camshaft
  • Removing and installing camshaft
  • Replacing the camshaft bearings

Overview of high pressure fuel pumps

  • Replacing the fuel filter
  • Checking injectors
  • Disassembly, cleaning and assembly of nozzles and sprayers
  • Removing and installing injector
  • Checking the fuel injection advance angle
  • Removing and installing high pressure fuel pump
  • Checking the turbocharger
  • Removing and installing a turbocharger
  • Disassembly and assembly of the turbocharger
  • Replacing V-belts
  • Disassembly and assembly of the air compressor
  • Removing and installing intake manifold
  • Removal and installation of the exhaust manifold
  • Checking the engine brake adjustment
  • Adjusting the engine brake
  • Removal and installation of the generator
  • Removing and installing starter
  • Engine oil consumption measurement
  • Removing and installing the filter element of the oil filter
  • Oil pressure sensor replacement
  • Removing and installing oil filter bypass valve
  • Removal and installation of the overpressure valve
  • Removing and installing oil nozzle
  • Removing and installing oil pump
  • Disassembly and assembly of the oil pump
  • Removing and installing oil cooler
  • Disassembly and assembly of the oil cooler
  • Degreasing and descaling the cooling system
  • Disassembly and assembly of the water pump
  • Removing, installing and checking thermostats

Clutch

  • 1948 car clutch
  • Detailed characteristics
  • Car clutch 1935.1944
  • Detailed characteristics
  • Practical advice
  • Bleeding the clutch hydraulic circuit
  • Clutch pedal play

Gearbox

  • Gearbox G180-16 / 11.9 Electronic pneumatic drive (EPG / EPS)
  • Gear lever
  • Neutral contactor adjustment
  • Clutch Pedal Travel Detector (SKU)
  • Demonstration on the scoreboard
  • Diagnostics
  • Practical advice
  • Shaft preparation
  • Main crankcase installation
  • Front cover (input relay)
  • Output relay
  • Oil pump
  • Back cover
  • Gearbox G4 / 155-16 / 14 (chassis 6x4 2629 and 2635)
  • Practical advice
  • Dismantling the gearbox
  • Shaft preparation
  • Main crankcase installation
  • Front cover (input relay)
  • Output relay
  • Oil pump
  • Back cover
  • Gearbox GV4 / 110-6 / 9 (chassis 4x4 1929, 6x6 2629)
  • Practical advice
  • Dismantling the gearbox
  • Removing the relay
  • Shaft preparation
  • Gearbox installation
  • Input relay
  • Main crankcase
  • Clutch stop guide
  • Main crankcase rear cover
  • Installing the gear drive
  • Gearbox VG 1400-3W
  • Practical advice
  • Gearbox
  • Shaft preparation
  • Pinion housing and ring gear holder
  • Gearbox installation
  • Side clearance adjustment
  • Gearbox VG 2000-3W
  • Practical advice
  • Dismantling the gearbox
  • Input shaft and satellites upper housing
  • Idler gear
  • Output shaft and inner casing of satellites
  • Installing the gearbox
  • Gear and input shaft
  • Upper casing of satellites
  • Actuator mounting
  • Idler gear
  • Secondary shaft
  • Lower part of the satellite housing
  • Installing the front cover
  • Tachometer and oil pump drive box

Rear axle

  • Detailed characteristics
  • Dismantling and assembling the rear axle
  • Dismantling the pinion
  • Dismantling the differential
  • Differential installation
  • Pinion assembly
  • Assembly of the mechanism
  • Dismantling and installing differential lock
  • Wheel hub reducers
  • Wheel hub
  • Removing and installing rear axle

Front axle

  • Detailed characteristics
  • Practical advice
  • Installing the pivot shaft
  • Hub assembly
  • Front axle

Front axle (4X4 and 6X6)

  • Detailed characteristics
  • Practical advice
  • Wheel hub
  • Trunnion
  • Cardan seal and bearings
  • Parallelism adjustment

Suspension

  • Air suspension
  • Practical advice
  • Checking the regulator (2.4) and gearbox (29.1)
  • Suspension adjustment
  • Leaf springs
  • Practical advice
  • Center pad
  • Anti-roll bar
  • Springs
  • Shock absorbers
  • Pulls

Steering

  • Detailed characteristics
  • Practical advice
  • Emptying the control box
  • Checking the oil level
  • Checking and adjusting the wheel alignment line
  • Steering shaft adjustment
  • Checking the operation of the hydraulic servo system
  • Checking the maximum pressure of the power steering pump
  • Checking pump performance
  • Checking the steering pressure
  • Steering check (oil leak)
  • Checking clearance and wear
  • Checking and adjusting swing limits

Braking system

  • Detailed characteristics
  • Practical advice
  • Drive shaft for brakes
  • Replacing the ball bearings of the drive shaft bearings
  • Parking brake
  • Release of spring cylinders (emergency repair)
  • Automatic pad wear compensation adjusters
  • Braking corrector

Centralized lubrication system

  • Technical data
  • Checking and adjusting the fluid level
  • Checking and setting working intervals
  • Gear oil pump

Electrical equipment

  • Checking and adjusting headlights

Wiring diagrams

  • Wiring diagrams

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Книгой доволен, пока только поменял предохранители, но думаю на этом не остановлюсь.