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Mercedes LK 709-1524 witch engine of 6.0 liter, repair e-manual and part catalog (in Russian)

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Publisher: © "Diez"
ISBN: 5-90268-211-8
Number of pages: 448
Format: file PDF

About the manual

Engine type: OM 366 / OM 366 A / OM 366 LA

Engine displacement: 6.0 l.

Power: 132 / 165 / 240 h.p.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Diez
Categories: Mercedes-Benz , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 5-90268-211-8
Number of pages: 448
Format: file PDF

About the manual

Engine type: OM 366 / OM 366 A / OM 366 LA

Engine displacement: 6.0 l.

Power: 132 / 165 / 240 h.p.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

Operation and maintenance manual

Identification data / Type plates

Car service

  • Doors
  • You get into the car
  • Seat installation
  • Seat belts
  • Instrument panel and controls
  • Signal lamps and switches
  • Tachograph
  • Tachometer
  • Combined appliance
  • Main switch
  • Battery switch / not-aus switch
  • Adjusting the steering wheel position
  • Ignition lock
  • Combo switch
  • Light switch
  • Headlight adjustment
  • Window control, mirror adjustment and heating
  • Seat heating
  • Switch spools
  • Heating and ventilation
  • Ottoman installation
  • Passenger seat
  • Hood release handle

Preparing for the trip

  • Starting and stopping the engine
  • Glow plugs
  • Hand brake operation
  • Starting off and shifting gears
  • Gear shifting
  • Differential lock switch
  • Switching auxiliary drive
  • Car break-in
  • Vehicle operation
  • Devices
  • Signaling lamps
  • Maximum speed limit
  • Braking
  • Parking
  • ABS (Anti-lock braking device)
  • ASR
  • Trailer and semi-trailer
  • Dump truck operation
  • Pneumatic suspension
  • Winter operation of the Car
  • Corrosion protection
  • Charge air system
  • Operating materials
  • Engine start at air temperature below -15 ° С
  • Operation of tires

Operating fluids

  • Engine oil
  • Coolant
  • Diesel fuel
  • Refueling volumes

Car maintenance and care

  • Tiltable cab
  • Tilting the cab
  • Driver's cab hydraulic tipping mechanism - check oil level
  • Engine
  • Tightening torques for screw connections
  • Starting and stopping the engine with a tilted driver's cab
  • Oil and filter change
  • Cleaning the dust boxes of the air filter
  • Clean or replace the air filter
  • Oil bath air filter cleaning and maintenance
  • Valve clearance adjustment
  • V-belts
  • Fuel system
  • Checking the coarse fuel filter
  • Replacing fuel filter inserts
  • Cleaning the fuel filter inserts
  • Bleeding the fuel system
  • Cooling system
  • Replacing the coolant
  • Checking and cleaning the radiator
  • Clutch
  • Release bearing clutch - lubricants
  • Bleeding hydraulic clutch control
  • Gearbox
  • Manual transmission
  • Automatic transmission (MB)
  • Transfer case
  • Front axle / rear axle
  • Tightening torques for screw connections
  • Steering
  • Technical data
  • Tightening torques
  • Checking the oil level
  • Check wheel alignment
  • Wheels and tires
  • Tightening torques for screw connections
  • Tightening wheel nuts
  • Spare wheel
  • Replacing a flat tire
  • Tire inflation
  • Tires
  • Braking system
  • Tightening torques
  • Checking brake lines
  • Checking the condition of the brake pads
  • Disengaging the pneumatic diaphragm cylinders of the spring accumulator in case of insufficient pressure in the brake system
  • Electrical system
  • Incandescent lamps overview
  • Replacing incandescent bulbs
  • Headlight position check
  • Reduction of current - additional consumers
  • Rechargeable batteries
  • Fuses
  • Fuse overview
  • Schematic diagrams of electrical equipment
  • Chassis and body
  • Carrying out lubrication and filling works
  • Checking and servicing the hitch lock (trailer)
  • Saddle inspection and maintenance
  • Bead locks adjustment
  • Car wash and care
  • Car wash with high pressure water
  • Car conservation measures
  • Removing the car from storage

Possible malfunctions

  • Engine
  • Clutch
  • Steering
  • Braking system
  • Electrical system
  • Fan with viscous coupling
  • Help when starting the engine
  • Sorting and towing

Repair manual

Engine

  • Detailed specifications
  • Cylinder block
  • Liners
  • Crankshaft
  • Inserts
  • Engine flywheel and ring gear
  • Rods
  • Pistons
  • Rings
  • Gas distribution
  • Camshaft
  • Distribution diagram
  • Distribution control
  • Gears
  • Valves
  • Valve springs
  • Cylinder head
  • Valve seats
  • Valve Guides
  • Grease
  • Oil pump
  • Relief valve
  • Oil filter
  • Heat exchanger
  • Maintenance
  • Engine cooling
  • Water pump
  • Thermostats
  • PES6MW 100/720 RS1115 pump regulation
  • Maintenance
  • Fuel injection
  • Feed pump
  • Fuel pump operation
  • Adjustment of injection pumps
  • PES6MW 100/720 RS1131 pump regulation
  • Nozzle body and nozzles
  • Turbocharger
  • Electrical equipment
  • Batteries
  • Alternator
  • Starter
  • Tightening torques and angles in ОМ 366 engines (Nm)
  • Practical advice
  • Removing the engine
  • Cylinder head
  • Dismantling the cylinder head
  • Cylinder head monitoring
  • Replacing the sealing gasket on the protective sleeve of the nozzle body
  • Valve seats
  • Saddle assembly
  • Valve guides
  • Valves
  • Valve springs
  • Cylinder head assembly
  • Installing the cylinder head
  • Intake manifold
  • Rocker arm ramp
  • Ramp installation
  • Rocker arm (valve clearance) adjustment
  • Cylinder liner liners
  • Crankshaft bearings
  • Bearing caps
  • Piston cooling nozzles
  • Camshaft bearings
  • Crank mechanism
  • Crankshaft
  • Damper
  • Rear oil seal
  • Flywheel
  • Rods
  • Pistons
  • Gas distribution mechanism
  • Lubrication system
  • Oil pump
  • Safety valve
  • Oil filter
  • Heat exchanger
  • Cooling system
  • Fuel injection system
  • Determining the start of injection on the engine
  • Installing the pump on the engine
  • Booster pump
  • Nozzle bodies and nozzles
  • Exhaust manifold brake plate
  • Turbocharger

Clutch

  • Detailed specifications
  • Practical advice
  • Removal and installation
  • Pedal play adjustment
  • Adjusting the spring on the pedal
  • Bleeding the clutch circuit

Gearboxes (G4 / 65-6, GV4 / 65-6)

  • Detailed specifications
  • Transmission numbers
  • Preventive care
  • Tightening torques (Nm)
  • Gearbox GV4 / 65
  • Shaft preparation
  • Transmission reassembly
  • Transfer control mechanism
  • Gearbox GV4 / 65
  • Shaft preparation
  • Transmission reassembly
  • Gear shifting mechanism
  • Gearbox (gearbox)
  • gearbox G 3 / 55-6 and G 3-60-5
  • Main technical characteristics
  • Preventive maintenance
  • Tightening torques for main screw connections
  • Operation recommendations
  • Operations for checkpoint 3 / 60-5
  • Gearbox shafts repair
  • Checking synchronizers
  • Checkpoint 3 / 60-5

Rear axle

  • Detailed characteristics
  • Preventive care
  • Tightening torques
  • Practical advice
  • Differential
  • Drive gear
  • Wheel hubs
  • Wheel axles

Front suspension

  • Detailed characteristics
  • Practical advice
  • Wheel hubs

Steering

  • Detailed characteristics
  • Preventive care
  • Tightening torques for threaded connections
  • Practical advice
  • Check valve in the crankcase
  • Check valve in the cover
  • Detailed characteristics

Brakes

  • Tightening torques
  • Practical advice
  • Brake mechanism
  • Front axle mechanism
  • Quick Disconnect Pipe Connections
  • Air compressor
  • Camshaft-driven compressors
  • Practical advice

Electrical equipment

Parts catalog

  • OM 366 LA engine, cylinder block, covers, gaskets
  • OM 366 LA engine, valve body
  • OM 366 LA engine, oil pan, dipstick
  • OM 366 LA engine, cylinder head, valves, seats, gaskets
  • Engine parts used for hot start (start-pilot)
  • OM 366 LA engine, cylinder head valve cover
  • OM 366 LA engine, cylinder head, valve, rocker arm
  • OM 366 LA engine, speedometer drive parts
  • OM 366 LA engine, flywheel housing
  • OM 366 LA engine, fuel pump
  • OM 366 LA engine, fuel heater
  • OM 366 LA engine, connecting rods, pistons, rings
  • OM 366 LA engine, crankshaft and flywheel
  • OM 366 LA engine, fuel pump
  • OM 366 LA engine, camshaft, rocker arms
  • OM 366 LA engine, fuel pump control
  • OM 366 LA engine, fuel filter
  • OM 366 LA engine, turbocharger
  • OM 366 LA engine, air compressor
  • OM 366 LA engine, intake manifold
  • OM 366 LA engine, exhaust manifold
  • OM 366 LA engine, starter
  • OM 366 LA engine, generator
  • OM 366 LA engine, starter and alternator mounting
  • OM 366 LA engine, oil cooler
  • OM 366 LA engine, oil pump
  • OM 366 LA engine, oil lines
  • OM 366 LA engine, oil filter
  • OM 366 LA engine, water pump
  • OM 366 LA engine, thermostats
  • OM 366 LA engine, Water pump drive belts
  • OM 366 LA engine, fan
  • Car 1317 L, model 676.236, clutch, clutch housing
  • Vehicle 1317 L, model 676.236, hydraulic clutch
  • Car 1320 L, model 677.236, Clutch
  • Car 1320 L, model 677.236, clutch actuator
  • Engine mount OM 366 LA, model 357.902
  • Attaching the brake and clutch pedals
  • Gas pedal actuator
  • Idling speed adjustment drive
  • Engine mounts
  • Power steering pump
  • Cab lock mechanism 1317 L, model 676.236
  • Car 1317 L, model 676.236, frame
  • OM 366 LA engine, cylinder head, valves, seats, gaskets
  • Vehicle frame 1317 L, model 676.236, front part of the frame
  • Car frame 1317 L, model 676.236, rear part of the frame
  • Frame of the car 1317 L, model 676.236. center frame
  • Cab suspension 1317 L, model 676.236
  • Front suspension of a cab of the car 1317 L, model 676.236
  • Suspension of the rear part of the cab of the car 1317 L, model 676.236
  • Front suspension of the car 1317 L, model 676.236
  • Front stabilizer bar and shock absorbers of the car 1317 L, model 676.236
  • Air supply lines and RECEIVERS of the car 1317 L, model 676.236
  • Air suspension valve 1317 L, model 676.236
  • Air valves for electronic leveling of the rear suspension
  • Rear Suspension Air Bags
  • Air suspension, rear spring
  • Air suspension, rear stabilizer
  • Wheel disks
  • Spare wheel bracket
  •  
  • Cardan shaft
  • Airways
  • Air receivers, drain valve
  • Air dryer, pressure regulator, four-circuit safety valve
  • Service valve, check valve, converter valve
  • Parking brake valve
  • Brake force regulator
  • Engine exhaust brake
  • Hydraulic reservoir and pipes
  • Steering column
  • Steering rods and levers
  • Fuel lines
  • Fuel tank
  • Washer reservoir
  • Exhaust system, muffler with resonator
  • Radiator mounting
  • Radiator and expansion tank
  • Radiator and coolant hoses
  • Radiator and heater hoses
  • Intercooler (intercooler)
  • Intake manifold
  • Air inlet
  • Elements of the hydraulic system for lifting the cab
  • Cab lifting hydraulic line
  • Cab
  • Cab floor
  • Cab spars
  • Cab floor and side members Model: 675,856
  • Cab front panel model: 673,822
  • Rear panel of the cab model 673,822
  • Windshield and its seal, model 673,822
  • Cab steps
  • Cab body plugs and plugs
  • Cab floor soundproofing
  • Cab carpeting
  • Cab lining
  • Dashboard housing
  • Door handle, lock, keys
  • Mirrors
  • Cab front grill
  • Windshield wipers
  • Headlight
  • Heater and ventilation control
  • Side turn signals
  • Air ducts of heating and ventilation system
  • Cabin stove
  • Front bumper and fender
  • Cab lock
  • Driver's seat
  • Front axle VL 3/11 D-4,4 steering knuckle
  • Front axle VL 3/11 D-4,4 steering ends and rods
  • Front axle VL 3/11 D-4,4 wheel hub and bearing
  • Front axle VL 3/12 D-5,3 steering rods
  • Front axle VL 3/12 D-5,3 with ABS
  • Front axle VL 3/12 D-5,3 wheel hub and bearing
  • Brake drum and pads front axle VL 3/11 D-4,4
  • Front axle brake cylinder VL 3/11 D-4,4
  • Manual adjustment of the front axle brake VL 3/11 D-4,4
  • Front brake pad adjustment mechanism VL 3/11 D-4,4
  • Front axle VL 3/12 D-5,3, brake cylinder
  • Rear axle HL 4/29 D-9,2
  • Rear axle HL 4/29 D-9.2, half-shafts and wheel bearings
  • Rear axle HL 4/29 D-9.2 Differential
  • Rear axle HL 4/05 D-9.2 with differential lock
  • Rear axle HL 4/05 D-9.2, 20379/01 ring gear and satellites
  • Rear axle HL 4/05 D-9.2 H120394 / 07 rear axle abs
  • 20406/10 wedge brake mechanism that extends to one side
  • Rear axle HL 4/29 D-9,2, differential
  • Rear axle HL 4/05 D-9.2, wheel hub, bearings, axle shafts
  • Rear axle HL 4/05 D-9,2 Bevel pair and differential
  • Rear axle brake cylinder HL 4/05 D-9.2
  • Rear axle brake HL 4/29 D-9,2
  • Brake pads on the rear axle HL 4/05 D-9.2
  • Rear axle brake pad adjustment mechanism HL 4/05 D-9.2
  • Steering gear LS 3E
  • Gearbox housing G 4 / 65-6 / 9.0
  • Gear shift mechanism G 4 / 65-6 / 9.0
  • Shafts and gears of gearbox G 4 / 65-6 / 9.0
  • Gear selector forks G 4 / 65-6 / 9.0
  • Shaft of a choice of transfers of the check point G 4 / 65-6 / 9.0
  • Gearbox G 4 / 65-6 / 9.0, valves, switches, air connections
  • Gearbox GV 4 / 95-6 / 9,0 bearing cover
  • Bearing cover
  • Power take-off with gearbox G 4 / 65-6 / 9.0
  • Gearbox housing GV 4 / 95-6 / 9.0
  • Gearbox GV 4 / 95-6 / 9,0 shafts and gears
  • Gearbox GV 4 / 95-6 / 9.0 Gear shift forks
  • GV 4 / 95-6 / 9.0 gearbox, axle and gear selection fork
  • GV 4 / 95-6 / 9.0 gearbox, power take-off
  • GV 4 / 95-6 / 9.0 gearbox gear selection rod
  • Gearbox GV 4 / 95-6 / 9.0 valves, switches, air lines

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