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Mazda Protege / Mazda Protege 5 since 2002, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-346-0
Number of pages: 1502
Format: file PDF

About the manual

Engine type: petrol

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Mazda
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-346-0
Number of pages: 1502
Format: file PDF

About the manual

Engine type: petrol

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Contents

General information

  • How to use this manual
  • Fundamental procedures
  • Installation of radio system
  • Electrical system
  • Jacking positions
  • Vehicle lift (2 supports) and safety Stand (rigid rack) position
  • Towing
  • SAE standards
  • Abbreviations
  • Pre-delivery inspection
  • Scheduled maintenance

On-board diagnostic (engine control system)

  • Control system wiring diagram
  • Control system device and control Relationship chart
  • Foreword
  • OBD-II pending trouble codes
  • OBD-II freeze frame data
  • OBD-II on-board system readiness test
  • OBD-II diagnostic monitoring test results
  • OBD-II read / clear diagnostic test results
  • OBD-II parameter identification (PID) access
  • On-board diagnostic test
  • After repair procedure
  • OBD-II drive mode
  • Diagnostic monitoring test Results

Mechanical ZM

  • Mechanical location index
  • Drive belt inspection
  • Drive belt adjustment
  • Valve clearance inspection
  • Valve clearance adjustment
  • Compression inspection
  • Timing belt
  • Cylinder head gasket replacement
  • Front oil seal replacement
  • Rear oil seal replacement
  • Engine removal / installation
  • Engine disassembly / assembly
  • Engine tune-up

Mechanical FS

  • Mechanical location index
  • Drive belt inspection
  • Drive belt adjustment
  • Valve clearance inspection
  • Valve clearance adjustment
  • Compression inspection
  • Timing belt removal / installation
  • Cylinder head gasket replacement
  • Front oil seal replacement
  • Rear oil seal replacement
  • Engine removal / installation
  • Engine disassembly / assembly
  • Engine tune-up

Lubrication

  • Oil pressure inspection
  • Engine oil inspection
  • Engine oil replacement
  • Oil filter replacement
  • Oil pan removal / installation
  • Oil pump removal / installation
  • Oil pump disassembly / assembly
  • Oil pump inspection

Cooling system

  • Cooling system location index
  • Cooling system service warnings
  • Engine coolant level inspection
  • Engine coolant protection inspection
  • Engine coolant replacement
  • Engine coolant leakage inspection
  • Radiator cap inspection
  • Radiator removal / installation
  • Thermostat removal / installation
  • Thermostat inspection
  • Water pump removal / installation
  • Cooling fan motor inspection
  • Cooling fan motor removal / installation

Intake-air system

  • Intake-air system location index
  • Intake-air system flow diagram
  • Vacuum hose routing diagram
  • Intake-air system removal / installation
  • Idle air control (iac) valve removal / installation
  • Idle air control (iac) valve inspection
  • Variable tumble control system (VTCS) diagram
  • Variable tumble control system (VTCS) check valve (one-way) removal / installation
  • Variable tumble control system (VTCS) check valve (one-way) inspection
  • Variable tumble control system (VTCS) shutter valve actuator removal / installation
  • Variable tumble control system (VTCS) shutter valve actuator inspection
  • Variable tumble control system (VTCS) delay valve removal / installation
  • Variable tumble control system (VTCS) delay valve inspection
  • Variable tumble control system (VTCS) solenoid valve inspection
  • Accelerator cable removal / installation
  • Accelerator cable inspection / adjustment

Fuel system

  • Fuel system location index
  • Fuel system diagram
  • Before repair procedure
  • After repair procedure
  • Fuel pressure inspection
  • Fuel tank removal / installation
  • Fuel tank inspection
  • Fuel shut-off valve inspection
  • Nonreturn valve inspection
  • Fuel pump unit removal / installation
  • Fuel pump unit disassembly / assembly
  • Fuel pump unit inspection
  • Fuel filter (high-pressure) removal / installation
  • Fuel injector removal / installation
  • Fuel injector inspection
  • Pressure regulator removal / installation
  • Pressure regulator inspection
  • Pulsation damper removal / installation
  • Pulsation damper inspection
  • PRC solenoid valve removal / installation
  • PRC solenoid valve inspection

Emission system

  • Emission system location index
  • Evaporative emission (EVAP) control system diagram
  • Evaporative emission (EVAP) control system (fuel tank side) component removal / installation
  • Evaporative gas check valve (two-way) inspection
  • Air filter inspection
  • Charcoal canister inspection
  • Canister drain cut valve (CDCV) removal / installation
  • Canister drain cut valve (CDCV) Inspection
  • Catch tank inspection
  • Purge solenoid valve removal / installation
  • Purge solenoid valve inspection
  • Fuel-filler cap inspection
  • EGR system diagram
  • EGR valve removal / installation
  • EGR valve inspection
  • EGR boost sensor solenoid valve inspection
  • Positive crankcase ventilation (PCV) system flow diagram
  • Positive crankcase ventilation (PCV) valve inspection
  • Warm up three-way catalytic converter (WU-TWC) Inspection

Cruise control system

  • Location index
  • Cruise control module removal / installation
  • Cruise control module Inspection
  • Cruise actuator removal / installation
  • Cruise actuator inspection
  • Actuator cable removal
  • Actuator cable installation
  • Cruise control switch removal / installation
  • Cruise control switch inspection

Control system

  • Control system component location index
  • Control system diagram
  • Control system wiring diagram
  • PCM removal / installation
  • Inspection using an oscilloscope (reference)
  • Mass air flow (MAF) / intake air temperature (IAT) sensor inspection
  • Throttle position (TP) sensor inspection
  • Throttle position (TP) sensor removal / installation
  • Engine coolant temperature (ECT) sensor removal / installation
  • Engine coolant temperature (ECT) sensor inspection
  • Crankshaft position (CKP) sensor inspection
  • Crankshaft position (CKP) sensor adjustment
  • Crankshaft position (CKP) sensor removal / installation
  • Plate removal / installation
  • Camshaft position (CMP) sensor removal / installation
  • Camshaft position (CMP) sensor inspection
  • Heated oxygen sensor (HO2S) Inspection
  • Egr boost sensor inspection
  • Fuel tank pressure sensor inspection
  • Clutch switch inspection
  • Neutral switch inspection
  • Power steering pressure (PSP) switch inspection

Suspension

  • Precaution (suspension)

Front suspension

  • Front suspension location Index
  • Front shock absorber and coil spring removal / installation
  • Front shock absorber inspection
  • Front shock absorber disposal
  • Front lower arm removal / installation
  • Front lower arm inspection
  • Front stabilizer removal / installation
  • Stabilizer control link (front) inspection
  • Front crossmember removal / installation
  • Transverse member (ZM (ATX), FS) removal / installation
  • Front strut bar removal / installation

Rear suspension

  • Rear suspension location index
  • Rear shock absorber and spring removal / installation
  • Rear shock absorber inspection
  • Rear shock absorber disposal
  • Rear stabilizer removal / installation
  • Stabilizer control link (rear) inspection
  • Lateral link and trailing link removal / installation

Driveline / axle

  • Precaution (driveline / axle)

Front axle

  • Front axle location index
  • Wheel hub, steering knuckle pre-inspection
  • Wheel hub bolt replacement
  • Wheel hub, steering knuckle removal / installation

Rear axle

  • Rear axle location index
  • Wheel hub, hub spindle pre-inspection
  • Wheel hub, hub spindle (drum brake type) removal / installation
  • Wheel hub, hub spindle (disc brake type) removal / installation

Rear axle

  • Rear axle location index
  • Wheel hub, hub spindle pre-inspection
  • Wheel hub, hub spindle (drum brake type) removal / installation
  • Wheel hub, hub spindle (disc brake type) removal / installation

Drive shaft

  • Drive shaft location index
  • Joint shaft pre-inspection
  • Joint shaft removal / installation
  • Joint shaft disassembly / assembly
  • Drive shaft pre-inspection
  • Drive shaft removal / installation
  • Drive shaft (ZM, FS ATX, FS MTX right side) disassembly / assembly
  • Drive shaft (FS MTX LEFT SIDE) disassembly / assembly

Brakes

  • Symptom troubleshooting
  • General procedures

Conventional brake system

  • Conventional brake system location index
  • Air bleeding
  • Vacuum hose check valve Inspection (power brake unit)
  • Brake pedal inspection
  • Brake pedal removal / installation
  • Brake switch inspection
  • Master cylinder removal / installation
  • Fluid level sensor inspection
  • Master cylinder disassembly / assembly
  • Power brake unit inspection
  • Power brake unit removal / installation
  • Dual proportioning valve (without ABS) inspection
  • Dual proportioning valve (without ABS) and brake pipe joint (with ABS) replacement
  • Front brake (disc) inspection
  • Front brake (disc) removal / installation
  • Disc pad (front) replacement
  • Caliper (front) disassembly / assembly
  • Rear brake (disc) inspection
  • Rear brake (disc) removal / installation
  • Disc pad (rear) replacement
  • Caliper (rear) disassembly / assembly
  • Rear brake (drum) inspection
  • Rear brake (drum) removal / installation
  • Wheel cylinder disassembly / assembly

Antilock brake system

  • ABS location index
  • ABS system diagram
  • ABS hydraulic unit (HU) / control module (CM) System inspection
  • ABS hydraulic unit (HU) / control module (CM) Removal/installation
  • ABS hydraulic unit (HU) / control module (CM) Inspection
  • Front ABS wheel-speed sensor removal / installation
  • Front / rear ABS wheel-speed Sensor inspection
  • Rear ABS wheel-speed sensor Removal / installation

Transmission / transaxle

  • On-board diagnostic
  • Symptom troubleshooting

Clutch

  • Clutch component location index
  • General procedures
  • Clutch fluid replacement / air bleeding
  • Clutch pedal inspection
  • Clutch pedal adjustment
  • Clutch pedal removal / installation
  • Clutch master cylinder removal / installation
  • Clutch master cylinder disassembly / assembly
  • Clutch release cylinder removal / installation
  • Clutch release cylinder disassembly / assembly
  • Clutch unit removal / installation
  • Clutch cover inspection
  • Clutch disc inspection
  • Clutch release collar inspection
  • Pilot bearing inspection
  • Flywheel inspection

Manual transaxle F25M-R

  • Manual transaxle F25M-R location index
  • Transaxle oil inspection F25M-R
  • Transaxle oil replacement F25M-R
  • Oil seal (differential) replacement F25M-R
  • Manual transaxle (MTX) removal / installation F25M-R

Manual transaxle G15M-R

  • Manual transaxle G15M-R location index
  • Transaxle oil inspection G15M-R
  • Transaxle oil replacement G15M-R
  • Oil seal (differential) replacement G15M-R
  • Manual transaxle (MTX) removal / installation G15M-R

Manual transaxle shift mechanism

Automatic transaxle

  • Automatic transaxle location index
  • Automatic transaxle (ATX) cross-sectional view
  • System wiring diagram
  • Automatic transaxle (ATX) powertrain structural view
  • Mechanical system test
  • Road test
  • Automatic transaxle fluid (ATF) inspection
  • Automatic transaxle fluid (ATF) replacement
  • O/D off switch inspection
  • O/D off switch removal / installation
  • Transaxle range (TR) switch inspection
  • Transaxle range (TR) switch removal / installation
  • Transaxle range (TR) switch adjustment
  • Transaxle fluid temperature (TFT) sensor inspection
  • Transaxle fluid temperature (TFT) sensor removal / installation
  • Input / turbine speed sensor inspection
  • Input / turbine speed sensor removal / installation
  • Vehicle speedometer sensor (VSS) inspection ATX
  • Vehicle speedometer sensor (VSS) removal / installation ATX
  • Solenoid valves inspection
  • Solenoid valves removal / installation
  • O/D off indicator light Inspection
  • PCM inspection
  • PCM removal / installation
  • Automatic transaxle (ATX) removal / installation
  • Oil seal (transaxle) replacement
  • Control valve body removal / installation
  • Oil cooler flushing
  • Oil cooler removal / installation
  • Drive plate removal / installation

Automatic transaxle shift mechanism

  • Automatic transmission shift mechanism location index
  • Interlock cable inspection
  • Selector lever inspection
  • Selector lever adjustment
  • Selector lever removal / installation
  • Selector lever disassembly / assembly

Steering

  • On-board diagnostic
  • Engine speed sensing power steering
  • Technical data
  • Service tools

Heater, ventilation and air conditioning

  • Symptom troubleshooting
  • Refrigerant system
  • Basic system
  • Control system
  • Technical data
  • Service tools

Restraints

  • On-board diagnostic
  • Symptom troubleshooting
  • Air bag system
  • Seat belt
  • Service tools

Body and accessories

  • On-board diagnostic
  • Body panels
  • Doors and liftgate
  • Glass / windows / mirrors
  • Seats
  • Security and locks
  • Sunroof
  • Exterior trim
  • Interior trim
  • Lighting systems
  • Wiper / washer system
  • Entertainment
  • Power systems
  • Instrumentation / driver info
  • Technical data
  • Service tools

Electrical wiring schematic

System circuit diagram / connector locations

Common connectors

Joint box

Complete wiring system

Fuse block complete wiring system

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Customers reviews

Everything is written well, there are many illustrations, only it is a pity that they are not in color.