Mazda 6 / Mazda 6 MPS since 2002, repair e-manual (in Russian)

Contents

Operating instructions

Maintenance

• Specifications
• Car care
• Starting the engine
• Engine overheating
• Jacking up the car
• Vehicle towing
• Maintenance - work plan
• Maintenance - list of works
• Maintenance - works
• Wheels and tires

Cars with petrol engines L8, LF and L3

• Specifications
• General information
• Compression - check
• Timing chain - removal and installation
• Cylinder head - removal and installation
• Cylinder head disassembly and inspection
• Camshafts - check
• Crankshaft oil seals - replacement
• Accessory drive belt - removal and installation
• Engine - removal and installation
• Cylinder block - disassembly, inspection and assembly
• Engine lubrication system - general information
• Oil pressure - check
• Oil pan - removal and installation
• Oil pump - removal and installation
• Oil cooler - removal and installation
• Oil filter - removal and installation

Diesel vehicles

• Specifications
• General information
• Accessory drive belt - removal and installation
• Timing belt - removing and installing
• Cylinder head - removal and installation
• Cylinder head disassembly and inspection
• Camshaft - check
• Crankshaft oil seals - replacement
• Engine - removal and installation
• Cylinder block - disassembly, inspection and assembly
• Lubrication system - general information
• Oil pressure - check
• Oil pan - removal and installation
• Oil cooler - removal and installation
• Oil filter - removal and installation

Cooling, heating and ventilation system

• General information
• Coolant - replacement
• Radiator - removal, inspection and installation
• Thermostat - removal, check and installation
• Water pump - removal and installation
• Radiator blower fan - removal and installation
• Heating and ventilation - general information
• Interior blower - removal and installation
• Interior blower motor - removal and installation
• Air filter - removal and installation
• Interior blower resistor - removal and installation
• Climate control switch block - removal and installation
• Sensors - removal, check and installation
• Air conditioning system - general information
• Air conditioner - removal and installation
• Air conditioning compressor - removal and installation
• Coolant temperature sensor - removal and installation

Fuel injection system - gasoline engines

• Specifications
• Fuel injection system - general information
• Injection system - check
• Engine idle speed - check
• Accelerator pedal - removal and installation
• Fuel rail and injectors - removal and installation
• Engine control unit - removal and installation
• Crankshaft position sensor - removing, checking and installing
• Knock sensor (knock sensor) - removal and installation
• Intake manifold - removal and installation

Power system - diesel engines

• Power system - general information
• Engine control unit - removal and installation
• Accelerator pedal - removal and installation
• High pressure fuel pump - removal and installation
• Fuel injectors - removal and installation
• Camshaft position sensor - removing, checking and installing
• Crankshaft position sensor - removing, checking and installing
• Glow plugs - removal and installation
• Intake manifold - removal and installation

Fuel system

• General information
• Fuel tank - removal and installation
• Fuel pump / fuel gauge sensor - removing and installing

Exhaust system

• General information
• Exhaust system - removal and installation
• Exhaust gas recirculation valve - removal and installation
• Canister purge valve - removal and installation
• Radiator for cooling the exhaust gases (exhaust gas) directed to the afterburning - removal and installation
• Exhaust system - leak test

Ignition system

• General information
• Spark plugs - general information
• Spark plugs - removal and installation
• Ignition coils - removal and installation

Clutch

• Specifications
• General information
• Hydraulic clutch system - bleeding
• Clutch pedal - check and adjust
• Clutch pedal - removal and installation
• The main brake cylinder - removal and installation
• Clutch slave cylinder - removal and installation
• Clutch - removal and installation

Mechanical transmission

• Specifications
• General information
• Transmission oil - change
• Manual transmission - removal and installation
• Mechanism of selection and gear shifting - removal and installation
• Differential oil seal - replacement
• Speedometer sensor - removal and installation

Automatic transmission

• Specifications
• General information
• Transmission fluid - replacement
• Automatic transmission - removal and installation
• Drive shaft oil seals - replacement
• Gearshift mechanism - check
• Selector lever - removal and installation
• Transmission range switch - removal, adjustment and installation
• Transmission fluid temperature sensor - removal, inspection and installation
• Transmission fluid pressure sensor - removal and installation
• Input shaft speed sensor - removal and installation
• Radiator for transmission fluid cooling - removal and installation
• Drive disc - removal and installation

Braking system

• Specifications
• General information
• Brake system - bleeding
• Brake hoses and lines - replacement
• Brake pedal - removal, installation and adjustment
• The main brake cylinder - removal and installation
• Vacuum brake booster - check, removal and installation
• Front brake disc - check, removal and installation
• Front wheel brake pads - removal and installation
• Front wheel brake caliper - removal, disassembly and installation
• Rear brake disc - removal, inspection and installation
• Rear wheel brake pads - check and replace
• Parking brake cable - check and adjust
• Parking brake cable - removal and installation
• Anti-lock braking system (ABS) - check
• Anti-lock braking system (ABS) control unit - removing and installing
• Wheel speed sensors - removal and installation

Suspension and steering

• Specifications
• Front suspension - general information
• Front wheel hub and steering knuckle - removing and installing
• Front suspension strut - removal, disassembly, inspection and installation
• Upper wishbone, front suspension - removal, inspection and installation
• The lower wishbones of the front suspension - removal, inspection and installation
• Front suspension anti-roll bar - removal, check and installation
• Front cross member - removal and installation.
• Rear suspension - general information
• Rear wheel hub and axle - removal and installation
• Rear suspension shock absorber - removal, inspection and installation
• Rear suspension coil spring - removal and installation
• Rear suspension arms - removal and installation
• Rear suspension anti-roll bar - removing, checking and installing
• Rear suspension cross member - removal and installation
• Intermediate shaft - removal and installation
• Drive shafts - removal and installation
• Drive shafts - disassembly
• Steering - general information
• Steering wheel and steering column - check, removal and installation
• Steering gear - removal, inspection and installation
• Power steering pump - removal and installation
• Power Steering - bleed and check for fluid leaks

Body and interior trim

• General information
• Body and underbody - service
• Upholstery and rug and - care and maintenance
• Front bumper - removal and installation
• Rear bumper - removal and installation
• Windscreen fairings - removal and installation
• Hood - removal, installation and adjustment
• Fender of the car - removal and installation
• Doors - removal, installation and adjustment
• Door glass - removal and installation
• Door block - removal and installation
• Door components - removal and installation
• Door trim - removal and installation
• Trunk lid - removal, installation and adjustment
• Rear hinged door - removal and installation
• Seats - removal and installation
• Fuel filler cap opening mechanism - removal and installation
• Rear spoiler - removal and installation
• Exterior rearview mirror with electric drive - removal and installation
• Interior rearview mirror - removal and installation
• Sunroof components - removal and installation
• Dashboard - removal and installation
• Glove box - removal and installation
• Center console - removal and installation
• Luggage compartment trim - removal and installation
• Tailgate / tailgate trim - removing and installing
• Column cladding - removal and installation
• Headliner - removal and installation
• Floor covering - removal and installation
• Seat belts - general information
• Seat belts - removal, installation and inspection

Electrical system

• General information
• Battery - general information
• Battery - check and charge
• Battery - removal and installation
• Generator - check, remove and install
• Starter - check, remove and install
• Fuses and relays - general information
• Fuse and relay box - removal and installation
• Ignition lock - removal and installation
• Instrument panel - removal and installation
• Sound signal - removal and installation
• Information display - removal and installation
• Navigator - removal and installation
• Switches and sensors - removal and installation
• Outdoor lighting - removal and installation
• Outdoor bulbs - replacement
• Interior light bulbs - replacement
• Windscreen wipers - removal, installation and replacement
• Wiper motor - removal and installation
• Windshield / tailgate washer components - removal and installation
• Headlight washer components - removal and installation
• Speakers - removal and installation
• Antenna - removal and installation
• Airbags - general information
• Airbag unit - removal and installation

Troubleshooting

Basic electrical diagrams

Customers reviews