MAN 19 with engine of 12 liters, repair e-manual (in Russian)

Content

Engine

• Key features
• Detailed specifications
• Crankcase
• Liners
• Crankshaft
• Inserts
• Flywheel
• Rods
• Pistons
• Piston rings
• Distributor
• Distribution diagram
• Camshaft
• Pushers
• Rocker arms
• Valve springs
• Valves
• Cylinder heads
• Valve seats
• Valve guides (bushings)
• Lubrication
• Oil pump
• Pressure reducing valve
• Oil jets
• Refueling volumes
• Cooling
• Water pump
• Thermostat
• Injection system (injection)
• Operation of injection pumps
• Injector bodies injectors
• Various equipment
• Batteries
• Alternator
• Cylinder heads
• Removing the cylinder head
• Valve seats
• Valve sleeves
• Valves
• Valve springs
• Cylinder head assembly
• Installing cylinder heads
• Tightening the cylinder head bolts
• Rocker arm housing
• Valve clearance adjustment
• Crankcase
• Liners
• Crankshaft bearings
• Camshaft bearings
• Push rods
• Oil jets
• Crank mechanism
• Crankshaft
• Rear bearing seal
• Front bearing seal
• Flywheel
• Rods
• Pistons
• Piston rings
• Assembly of connecting rod-piston assemblies
• Distributor
• Camshaft
• Pushers
• Crankshaft gear
• Distribution adjustment
• Grease
• Oil pump
• Exhaust valve
• Heat exchanger
• Oil filter
• Cooling
• Water pump
• Water radiator-heat exchanger
• Thermostats
• Injection
• Determining the start point of injection on the engine
• Determining the start of injection on the pump
• Attaching the pump to the engine
• Bleeding the fuel system
• Injector bodies and injectors
• Turbocharger
• Excessive oil consumption
• Reduced engine power
• Extraneous noise during intake and exhaust air
• Load pressure test

Clutch

• Detailed specifications
• Tightening torques
• Practical advice
• Installing the clutch
• Hydraulic control

Gearbox

• Detailed specifications
• Transfer numbers
• Tightening torques
• How it works
• Input relay control
• Output relay control
• Towing
• Practical advice
• Shaft preparation
• Input shaft
• Secondary shaft
• Synchronizers
• Intermediate shaft
• Main crankcase
• Input relay timing gap adjustment
• Installing the main crankcase
• Gearbox installation
• Installing the control lever
• Output relay

Bridge HY 13110

• Detailed specifications
• Practical advice
• Pinion gear
• Differential
• Meshing clearance adjustment
• Differential bearing preload adjustment
• Rear hubs

Bridge Н91312

• Detailed specifications
• Tightening torques
• Practical advice
• Dismantling the nose of the bridge
• Installing the toe of the bridge
• Pinion gear
• Differential

Front axle

• Detailed specifications
• Tightening torques
• Practical advice
• Rollers turn pins
• Axle assembly
• Toe-in control
• Slewing bearing adjustment
• Front wheel hubs

Steering gear

• Detailed specifications
• Hydraulic pump
• Maintenance
• Practical advice
• Steering center point adjustment
• Filling and bleeding the hydraulic circuit

Braking system

• Detailed specifications
• Drums and pads
• Air compressor
• Pneumatic circuit
• Tightening torques
• Practical advice
• Air compressor
• Front brakes
• Rear brakes
• Parking brake

Suspension

• Detailed specifications
• Practical advice
• Height adjustment
• Replacing the pneumatic cushion

Electrical equipment (wiring diagrams)

• Practical advice
• Main electrical panel (GEP) diagram
• Fuse identification
• Identification of relays, diodes and jumpers
• MAN chassis wiring diagram
• MAN chassis wiring diagram
• DAMME START start and device control wiring diagram
• Wiring diagram for glass lifting and defrosting of rear-view mirrors
• Flashing lights block wiring diagram
• Wiring diagram for headlights, parking and rear lights, sidelights and license plate lights
• Wiring diagram for glass cleaner / washer, light switch and dashboard illumination
• Auto-lock wiring diagram

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