MAN F90 / F2000 with engine of 9.2 / 9.5 / 11 / 11.5 / 10 / 12 / 13 liters, repair e-manual (in Russian)
About the manual
Engine type: D2555 / D2556 / D2565 / D2566 / D2865 / D2866 / D2876
Engine capacity: 9.2 / 9.5 / 11 / 11.5 / 10/12/13 l.
Power: 270 / 290 / 320 / 340 / 370 / 400 / 460 / 600 / 310 / 360 / 410 h.p.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
About the manual
Engine type: D2555 / D2556 / D2565 / D2566 / D2865 / D2866 / D2876
Engine capacity: 9.2 / 9.5 / 11 / 11.5 / 10/12/13 l.
Power: 270 / 290 / 320 / 340 / 370 / 400 / 460 / 600 / 310 / 360 / 410 h.p.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Contents
Operation and maintenance manual
- Basic operations
- Opening / closing the door from outside
- Opening / closing the door from the inside (from the cab)
- Storage compartment
- Isringhausen Seats
- Non-cushioned seat
- Air-cushioned seat
- Center seat (optional)
- Place to sleep (sleeping bag)
- Adjusting the steering wheel position
- Seat belts
- Driver's workplace
- Torpedo (dashboard)
- Combination (steering column) switch
- Power windows
- Sound signals
- Adjusting the outside mirrors
- Heated glass and mirrors
- Cigarette lighter
- Plug socket 12V / 24V
- Parking and running (side) lighting
- Instrument lighting
- Cab lighting
- Fog lights
- Headlamp directional control
- Brake system service
- Parking brake / spring-loaded brake energy accumulators
- Trailer / semi-trailer brake
- Stopping braking system
- Anti-lock braking system (ABS)
- Traction control (ASR)
- Exhaust braking system
- Retarder / intarder mechanisms
- Bremsomat mode
- Voith retarder 115 mechanism
- Braking with a RETARDER
Heating and ventilation
- Heating and ventilation
- Air conditioning system (early models)
- Heating installation with automatic telephone exchange (later models)
- Roof hatch
Chassis
- Suspension with ECAS (Electronically Controlled Air Suspension)
- Full air suspension
- Central lubrication system
- Car with lifting axles
- Hydraulically controlled rear bogie support axle (optional)
- Top fairing / side fairings (optional equipment)
Before starting your trip
- Front panel
- Dismantling the side impact protection device
- Checks and maintenance before starting the engine
- Checks and maintenance after engine start
- Inspection and maintenance operations
- Before starting the engine
- Engine oil level (daily)
- Cooling system (daily)
- Fuel level (daily)
- Air suspension with ECAS system (daily)
- Cab tipper locks (daily)
- Lighting and light signaling system (daily)
- Mirrors (daily)
- Mandatory equipment and tool kit (daily)
- Tachograph EG 1318 (daily)
- Tire pressure and condition (weekly)
- Automatic transmission ZF 5 HP 500/600 (weekly)
- Power steering (every two weeks)
- Fluid coupling drive (every two weeks)
- Central lubrication system (monthly)
- Rechargeable batteries
- Engine oil pressure (daily)
- Braking system
- Pneumatic suspension
- Dry air filter status indicator
- Steering gear play
- Automatic transmission ZF 5 HP 500/600
Driving in motion
- Tachograph disk
- Tachometer
- Engine temperature / control display
- Coolant temperature
- Coolant level warning lamp
- Engine oil pressure
- Braking system
- Cab tilt mechanism
- Tipper device
- Speed limiting device
- Tempomat
- Power steering
- Features of operation in winter
- Electronic diesel control system (EDC System)
- Changing the engine speed (when the vehicle is stationary)
- Recalling the previously stored engine speed
- Speed limiting device
- Speed controller RSG (ROAD SPEED GOVERNOR), cruise control
- Speed limiter RSL (ROAD SPEED LIMITED)
- Starting the engine
- Shutting down the engine in an emergency
- Mechanical general switch for electrical equipment
- Electrical general switch of electrical equipment
- Stopping the engine
- Locking the steering wheel
- White smoke reduction device
- Diesel fine filter DPF (DIESEL PARTICIPATE FILTER)
Transmission
- Mechanical transmission ZF 16 S
- ZF Transmatic transmission
- Automatic transmission ZF 5/6 HP
- Eaton 16-speed manual transmission, RTS / O 12316А / 17316А
- Semi-automatic transmission EATON RTAO 12316 V / 17 316 V (SAMT - V)
- Power take-offs
- Differential lock
Towing hitch devices, loading and unloading, cargo transportation
- Vehicle with trailer
- ROCKINGER coupling device
- ROCKINGER hitch for trailers with central fixed drawbar
- RINGFEDER trailer (trailer) coupling
- Placement of cargo
- ROCKINGER fifth wheel
- JOST fifth wheel
- FISCHER fifth wheel
- Eurocoupler
- Replaceable containers / tanks
- Onboard platform
- Tipper body
Self Service
- Wheel replacement
- Car jack installation locations
- Wheel nut tightening (disc wheels)
- Tires
- Pressure adjustment and tire maintenance
- Towing
- Starting the engine from a tug
- Starting the engine from an external source
- Socket for starting the engine from another car (special equipment)
- Emergency unlocking of energy storage devices
- Cab tilt drive
- Radiator fan tensioner
- Power system
- Vehicle washing and care
- Changing engine oil and oil filters
- Air filter
- Air conditioning system
- Electrical equipment
- Central block of electrical equipment
- Fuses
- Control modules of various systems
- Diagnostic plugs and relays
Specifications
- Fuel injectors
- Engine characteristics
- Engine block
- Pistons
- Rods
- Crankshaft (dimensions in millimeters)
- Flywheel
- Cylinder heads and valves
- Engine lubrication system
- Electrical system
- Compressor
- Turbo supercharger
- Tightening torques other than standard
- Cylinder head bolts
- Engine break-in diagram
- Special tools and accessories
Repair manual for in-line engines
- General provisions
- Safety technology
- Welding works
Repair
- Carter / crank mechanism
- Monitoring and adjusting the start of fuel injection
- Fans
- Carrying out checks before replacing the turbocharger
- Check engine compression
- Gearbox ZF 16 S 181 - 16 S 221
- Front / front supporting / rear supporting axles (non-driving) V 7 - 65 L / V 9 - 65 L; - 71 L; - 75; - 75 L; - 80 L; 82 L / HN 7 - 67; - 71, - 75 / HN 9 - 75; - 75 L
- Rear axles HY 0855/0955/1175/13110; HOY 0955/1175
- Rear axle HY 0720
- Disc brakes LUCAS D-ELSA
- Transfer case G 2500/2
- Front suspension, F2000
- Technical data and tightening torques for screw connections
- Rear suspension, F2000
- Anchor bracket
- Restraining cable
- Suspension, F90
- Cable and connector locations - driver's cab and frame
- Power supply, start control, electric torch starting aid
- Differential locks, transfer case
- Mirror heating
- Central switchgear