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Lotus Elise / Exige since 2004, repair e-manual

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Publisher: © "Motorist"
ISBN: 978-062-681-108-9
Number of pages: 545
Format: file PDF

About the manual

Engine type: petrol

Engine displacement: 1.8 L

 

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Motorist
Categories: Lotus
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 978-062-681-108-9
Number of pages: 545
Format: file PDF

About the manual

Engine type: petrol

Engine displacement: 1.8 L

 

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

Technical data

  • General
  • Cylinder block
  • Cylinder head
  • Valves & springs
  • Camshafts
  • Pistons
  • Connecting rods
  • Crankshaft
  • Oil pump
  • Dimensions
  • Capacities
  • Wheels & tyres
  • Front suspension
  • Rear suspension
  • Electrical
  • Transmission
  • Clutch
  • Brakes
  • Steering
  • Fuel consumption
  • Coolant thermostat

Chassis

  • General description
  • Chassis straightness check
  • Rear subframe

Bodycare & repair

  • General description
    Lotus composite body features
    Bodycare
    Accident damage assessment
    Body panel bonding materials
    Replacement of bonded-on panels - general
    Front crash structure
    Windscreen frame
    Sill panels
    Rear bulkhead

Body fittings

  • Removable roof
  • Rear window shroud
  • Front body access panels
  • Engine cover lid
  • Door hinge cover panel
  • Front clamshell
  • Rear clamshell
  • Door mirrors
  • Door shell brackets
  • Door beam & hinge
  • Door shell assembly
  • Door glass, guide rails & winder mechanism
  • Electric windows
  • Door seals
  • Door latch mechanism
  • Central door locking
  • Instrument binnacle & dash panel
  • Windscreen 

Front suspension

  • General description
  • Geometry & adjustments
  • Anti-roll bar
  • Suspension disassembly/assembly
  • Front wheel bearings
  • For super sport suspension

Rear suspension

  • General description
  • Geometry & adjustments
  • Suspension disassembly/assembly
  • Rear wheel bearings
  • Track use chassis rear brace kit
  • Super sports suspension package

Engine & engine management

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  • General description
  • Engine removal/replacement
  • Special tools
  • Engine management component location
  • Maintenance operations

Engine management

  • Diagnostic trouble code list
  • Diagnostic scanner tools emp
  • Engine management component location
  • Mechanical throttle setting procedure
  • 2006 model year electronic throttle control
  • Diagnostic trouble code supplement - 06 m.y.
  • Diagnostic trouble code supplement - 2011 m.y.

Transmission

  • Introduction
  • Gearchange mechanism
  • Lubrication
  • Driveshafts
  • Transmission replacement
  • Transmission overhaul & special tools 
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Wheels & tyres

  • General description
  • Wheels
  • Tyres
  • Winter tyres & snow chains
  • Punctured tyre emergency inflator
  • Tyre pressure monitoring system 

Steering

  • General description
  • Steering wheel
  • Upper column assembly
  • Intermediate column
  • Front wheel alignment & rack gaiters
  • Rack & pinion assembly removal/replacement
  • Adjustment of rack bar thrust pad 

Brakes system 

  • General description
  • Tell tale lamps
  • Brake fluid check & change
  • Front brake pad replacement
  • Rear brake pad replacement
  • Parking brake adjustment
  • Brake discs
  • Brake callipers
  • 08 m.y. upgrade option
  • Brake master cylinder
  • Vacuum servo
  • Pedal box
  • Abs theory of operation
  • Abs electro-hydraulic unit
  • Wheel speed sensors
  • Data link connector
  • Special tools
  • Lotus scanner tool checking procedures

Engine cooling

  • General description
  • Maintenance
  • Drain/refill procedure
  • Radiator & cooling fan
  • Radiator fan control
  • Radiator feed & return pipes
  • Water pump & thermostat
  • Oil coolers

Fuel system

  • General description
  • Fuel filling
  • Precautions
  • Fuel tank
  • Fuel pump/sender assembly
  • Charcoal canister

Electrics

  • Cobra vehicle security alarm (prior '08 m.y.)
  • Central door locking
  • Electric windows
  • Switches & instruments - driver's information
  • Component location & fuse ratings
  • Audio equipment
  • Battery, battery cables & earthing points
  • Wiper mechanism
  • Harness routing
  • Front lamp assemblies
  • Contents list circuit diagrams
  • Circuit diagrams
  • Fuse layout
  • Colour codes & abbreviations

Maintenance & lubrication

  • Recommended lubricants
  • Maintenance schedule
  • Pre-delivery inspection
  • Body paint inspection
  • Licence plate fitment

Air conditioning, heating & ventilation

  • General description
  • Controls operation & airflow distribution
  • Cooling fans & re-circulation pump
  • Refrigerant handling
  • Refrigerant pipework precautions
  • Refrigerant oil
  • Compressor
  • Condenser
  • Receiver-drier
  • Expansion valve
  • Heater/evaporator/fan unit
  • Air distribution unit
  • Refrigerant pipes
  • Air blender & re-circ. flap actuators

Clutch

  • General description
  • Clutch pedal
  • Hydraulic release system
  • Clutch assembly

Airbag system

  • General description
  • Airbag tell tale
  • Data link connector
  • Trouble codes
  • Diagnostic scanner tools
  • Safety precautions, shipping, storage & disposal
  • Theory of operation
  • Sensor & diagnostic module (sdm)
  • Driver airbag module
  • Rotary connector
  • Passenger airbag module
  • Seat belt pre-tensioners

Supplement

  • Concept & overview 
  • Technical data 
  • Body 
  • Front suspension
  • Rear suspension
  • Engine
  • Wheels & tyres
  • Brakes
  • Cooling
  • Maintenance & lubrication
  • Clutch
  • Miscellaneous 
  • Chassis
  • Fuel system
  • Electrical
  • Circuit diagrams index 

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