ZF 5HP24A gearbox, repair e-manual
About the manual
Transmission type: ZF 5 HP24A
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Gearbox design and prevention information
- Information for a trip to the service station, if self-repair is not possible
About the manual
Transmission type: ZF 5 HP24A
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Gearbox design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
Preliminary information
General
- Illustration of transmission
- Power flow diagram
- Specifications
- Screw specifications
- Adjusting work
- Measuring the disc sets (procedure)
- Clearances
- Preload, differential
- Bevel gear drive
- Switch detent spring
- Endplay, output (washer)
- Output gear bearing adjustment
- Play at input (washer)
- Tightening torques
- Checking transmission (on test rig/in vehicle)
- Special tools
- Oil flow diagram (position N according to DIN diagram)
- Functional checks
Removal
- Removing converter, front axle output, control unit and position switch
- Removing flange shaft and front axle differential
- Removing pinion shaft
- Removing oil supply
- Removing input with tower
- Dismantling Torsen II, cover, intermediate and transfer box housing
- Dismantling bearing shells, bearings
Installation
- Adjustments
- Installing pinion shaft and differential
- Installing shift and parking lock mechanism
- Installing intermediate gear and front axle shaft
- Installing transfer box housing at intermediate housing
- Adding parts to flange shaft and installing
- Installing control unit, oil filter and oil pan, position switch and converter
- Installing control unit, oil filter and oil pan
- Installing position switch and converter
- Installing converter
- Installing breather cover and protective transit caps