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ZF 5HP24A gearbox, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-355-5
Number of pages: 200
Format: file PDF

About the manual

Transmission type: ZF 5 HP24A

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Gearbox design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Gearboxes
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-355-5
Number of pages: 200
Format: file PDF

About the manual

Transmission type: ZF 5 HP24A

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Gearbox design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Preliminary information

General

  • Illustration of transmission
  • Power flow diagram
  • Specifications
  • Screw specifications
  • Adjusting work
  • Measuring the disc sets (procedure)
  • Clearances
  • Preload, differential
  • Bevel gear drive
  • Switch detent spring
  • Endplay, output (washer)
  • Output gear bearing adjustment
  • Play at input (washer)
  • Tightening torques
  • Checking transmission (on test rig/in vehicle)
  • Special tools
  • Oil flow diagram (position N according to DIN diagram)
  • Functional checks

Removal

  • Removing converter, front axle output, control unit and position switch
  • Removing flange shaft and front axle differential
  • Removing pinion shaft
  • Removing oil supply
  • Removing input with tower
  • Dismantling Torsen II, cover, intermediate and transfer box housing
  • Dismantling bearing shells, bearings

Installation

  • Adjustments
  • Installing pinion shaft and differential
  • Installing shift and parking lock mechanism
  • Installing intermediate gear and front axle shaft
  • Installing transfer box housing at intermediate housing
  • Adding parts to flange shaft and installing
  • Installing control unit, oil filter and oil pan, position switch and converter
  • Installing control unit, oil filter and oil pan
  • Installing position switch and converter
  • Installing converter
  • Installing breather cover and protective transit caps

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