ZF 16 S 1820 TO ECOSPLIT / ZF 16 S 2221 TO ECOSPLIT / ZF 16 S 2223 TD ECOSPLIT gearbox, repair e-manual (in Russian)
About the manual
Transmission type: ZF 16 S 1820 TO ECOSPLIT / ZF 16 S 2221 TO ECOSPLIT / ZF 16 S 2223 TD ECOSPLIT
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Gearbox design and prevention information
- Information for a trip to the service station, if self-repair is not possible
About the manual
Transmission type: ZF 16 S 1820 TO ECOSPLIT / ZF 16 S 2221 TO ECOSPLIT / ZF 16 S 2223 TD ECOSPLIT
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Gearbox design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
Changes since 2002
NEW Ecosplit - new gearbox designation
Changes in the gearshift actuator
Photo of the gear shift actuator
Actuator for gear shifting of the new series
Differences between design groups
Differences between New Ecosplit - Mechatronic modules
Description of functions
TGA14 transmission and clutch control system
TGA gear shifting system
Beeding-filling
Shift mechanism
Description of gearbox ZF 16 S 151 / 181 / 221 / 251
Description of sync functions
Power flow diagram
Pneumatic control system connection diagram
Maintenance
Towing
Gearbox control
Switch
Enabling splitter group
Splitter group switching valve
Rear splitter switch valve
Rear divider switch cylinder
Rear splitter / housing / PTO flange
Synchronized divider pannel gear
Synchronization
Installing the rear divider included
Shift housing
Optimization of frictional processes during shifting
Clutch housing
Dismantling shafts
Input shaft
Secondary shaft
Intermediate shaft
Synchronizer wear limit
Output shaft setup
Shaft assembly
Shift fork - divider fork rod
Adjusting the bearing support of the input shaft
Setting up a new journal bearing
Cylinder GV
Settings
Tightening torques
Spring table
Special tools
Checking the gearbox pressure