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O2E (DSG / S tronic) gearbox, repair e-manual (in Russian)

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Publisher: © "Motorist"
ISBN: 977-129-542-369-1
Number of pages: 88
Format: file PDF

About the manual

Transmission type: O2E (DSG / S tronic)

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Gearbox design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Gearboxes
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-369-1
Number of pages: 88
Format: file PDF

About the manual

Transmission type: O2E (DSG / S tronic)

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Gearbox design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Contents

Introduction

  • New generation
  • Gearbox concept
  • Specifications

KP peripheral devices

  • Gear drives
  • Selector lock
  • Blocking the removal of the key from the ignition switch

KP units

  • Review - 02E gearbox
  • Twin clutch
  • Power flow
  • Design features
  • Oil supply
  • Dynamic clutch pressure equalization
  • Clutch adjustment
  • Hydraulic clutch control
  • Clutch cooling
  • Clutch functions
  • Overload protection
  • Creep regulation
  • Micro-slip regulation
  • Adaptation of clutch control
  • Safety shutdown
  • Manual transmission
  • Shifting gears
  • Power flow
  • Synchronization
  • Hydraulic control
  • Gear shift process
  • Parking transmission lock
  • Torque distribution on all-wheel drive vehicles
  • Angular reducer
  • Oil supply
  • Hydraulic diagram of gearbox 02E

Gearbox control

  • Gearbox control – Mechatronik
  • Electrohydraulic control module
  • Description of valves
  • Electronics module
  • Mechatronic control unit J743
  • Functional diagram of Audi A3 (8P) and Audi TT (8J)
  • Functional diagram of the Audi TT (8N)
  • Exchange of information via CAN buses in the Audi A3 (8P) Audi TT (8J)
  • Exchange of information via CAN buses in the Audi TT (8N)
  • Sensors
  • Transmission oil temperature sensor G93
  • Temperature sensor for control unit G510
  • Clutch outlet oil temperature sensor G509
  • Transmission input shaft speed sensor G182
  • Input shaft speed sensor 1 (2) G501 (G502)
  • Transmission output shaft speed sensor 1 (2) G195 (G196)
  • Hydraulic system pressure sensor 1 (2) G193 (G194)
  • Position sensor 1 (2, 3, 4) for gear selector G487 (G488, G489, G490)
  • Selector lever sensors E313
  • Switch tiptronic F189

Gearbox functions

  • Tiptronic switch on the steering wheel
  • “Wobbling” and starting in 2nd gear
  • Launch-control
  • S – sports program
  • Switching to a downshift using “reversal”
  • Shift-lock
  • Starter interlock / starter control
  • Reversing light control
  • Indicator for selector lever position, gear engaged and faults
  • Kick-down
  • Emergency program
  • Towing

Glossary

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