Kia Rio since 2011, repair e-manual (in Russian)

Content

Background

• Car specs
• Passport details of the car
• Maintenance and repair safety

Equipment and controls

• Location of controls and appliances
• Car keys and remote control of the power pack
• Doors, central locking, power windows
• Ignition switch (lock)
• Instrument combination
• Heating, ventilation and air conditioning control unit
• Headlight beam direction controller
• Rearview mirrors
• Switches in the instrument panel and floor tunnel trim
• Switches

Safety and maintenance

Maintenance

• The location of the main units and units of the car
• Car inspection
• Maintenance regulations
• Wheels and tires check
• Checking the fluid level in the windshield washer tank
• Checking the engine oil level
• Engine oil and oil filter replacement
• Checking the level and topping up the coolant
• Coolant replacement
• Checking the oil level in the manual gearbox
• Gearbox oil change
• Checking the fluid level in the automatic gearbox
• Checking the fluid level in the brake fluid reservoir and clutch
• Checking the working fluid level in the power steering tank
• Replacing the air filter replacement element
• Ignition coils removal, replacement of spark plugs
• Auxiliary assembly drive belt check & replacement
• Checking the status of the exhaust system
• Replacing the fuel filter
• Cleaning the heating, ventilation and air conditioning filter
• Undercarriage & drive condition check
• Steering status check
• Checking the condition of the brake system

Troubleshooting

• Engine and its systems
• Transmission, chassis, steering and brakes
• Electrical equipment
• Car repair

Engine

• Design description
• Checking the thermal gaps in the valve actuator
• Removing the oil pressure gauge sensor
• Crankcase ventilation system valve removal
• Removal of the solenoid valve of the system of change of phases of gas distribution
• Replacing the crankshaft front seal
• Replacing the crankshaft rear oil seal
• Replacing power bearing supports
• Checking compression in engine cylinders
• Removal of engine, power unit

Engine management system

• Design description
• Removing the electronic control unit
• Removing the crankshaft position sensor
• Removing the camshaft position sensor
• Removal of the inlet pressure and intake air temperature sensor
• Removing the coolant temperature sensor
• Removing the gas pedal position sensor
• Detonation sensor removal
• Removal of oxygen concentration sensors
• Removing the car speed ​​sensor
• Clutch pedal position sensors removal
• Removing the brake pedal position sensor

Power system

• Design description
• pressure relief in the power system
• Removing and disassembling the fuel module
• Removal of fuel rail and injectors
• Removing the air filter
• Removing the throttle assembly
• Inlet pipeline removal
• Removal of the adsorber of the system of capture of vapors of fuel
• Removal of adsorber purge valve
• Removal of fuel tank and bulk pipe

Cooling system

• Design description
• Checking and replacing the thermostat
• Removing the fan and radiator
• Removing the impeller and fan motor
• Removing additional fan resistor
• Removing the coolant pump

Exhaust system

• Design description
• Exhaust gas suspension replacement
• Replacing the main muffler
• Replacing extra muffler with resonator
• Removal of the intermediate pipe
• Removal of the collector

Clutch

• Design description
• Clutch hydraulic pumping
• Replacing the recycle bin and slave clutch disk
• Removing the hydraulic master cylinder and clutch pedal assembly
• Clutch hydraulic drive cylinder removal
• Clutch release bearing & plugs

Transmission

• Design description
• Removing and installing the gearbox control mechanism
• Replacement of the gearbox control mechanism
• Replacing the front wheel drive oil seal
• Removing the gearbox

Front wheel drive

• Design description
• Removing front wheel drive
• Removing the outer wheel drive hinge, replacing the dirt cover
• Removing the inner joint, replacing the dirt cover

Front suspension

• Design description
• Removing the stabilizer bar
• Replacement of the cushion bar of the stabilizer bar
• Removal of the shock absorber rack and its disassembly
• Removing the front suspension arm
• Replacing the ball bearing
• Wheel hub bearing replacement
• Wheel bearing stud replacement
• Unframe removal
• Replacing the stabilizer bar

Rear suspension

• Design description
• Removing the shock absorber
• Spring removal
• Removing the rear suspension beam
• Rear wheel hub assembly
• Wheel bearing stud replacement

Steering

• Design description
• Removing the steering wheel
• Removing the steering column and replacing the intermediate shaft elements
• Steering link replacement
• Steering gear replacement
• Steering link replacement
• Removing the steering gear
• Removing the power steering pump
• Removing the power steering tank
• Pumping the power steering system

Brake system

• Design description
• Pumping the brake hydraulic system
• Replacing front wheel brake pads
• Replacing rear wheel brake pads
• Removing the master brake cylinder
• Vacuum brake booster removal
• Vacuum brake booster check valve removal
• Front wheel brake hose replacement
• Replacing the rear wheel brake hose
• Removing the front wheel brake disc
• Removing the rear wheel brake disc
• Removing wheel speed ​​sensors
• Removing the ABS unit
• Parking brake system elements removal

Electrical equipment

• Design description
• Fuses and relays replacement
• Removal of mounting blocks
• Removing the battery
• Replacing the ignition switch contact group
• Removing the generator
• Disassembly of the generator
• Generator check
• Starter removal and verification
• Disassemble the starter
• Replacing the headlamp lamp
• Removing the headlamp
• adjusting the direction of the headlight beams
• Replacing the fog lamp, removing the fog lamp
• Removing the side turn signal in the front wing, replacing the lamp
• Removing the taillights, replacing the lamps
• Removing the reverse light switch
• Replacing the lamp with an additional brake signal
• Removing the license plate light, replacing the lamp
• Replacement of interior lighting lamps, removal of front and center ceilings
• Removing the trunk lighting ceiling, replacing the lamp
• Beep
• Disassembly of the exterior rearview mirror
• Removing the toggle switches
• Removing Switches and Regulators
• Removal of the windshield wiper motor reducer
• Removal of washer tank, washer pump and washer fluid level sensor
• Removing the instrument cluster
• Removing the outside air temperature sensor
• Removing the driver's airbag
• Removing the head unit of the sound system

Body

• Design description
• Removing the engine compartment dashboard
• Removal of front mudguards and flaps
• Removal of mudguards and rear wing flaps
• Removing the bonnet lock and its drive
• Removing the front bumper
• Removing the rear bumper
• Removing the rear exterior mirror
• Front door trim removal
• Removing the front door glass
• Front door window removal
• Removing the inner front door handle
• Removing the exterior door handle and lock cylinder
• Removing the front door lock
• Rear door removal
• Removing the rear door glass
• Rear door window removal
• Removing the rear door handle
• Removing the exterior door handle
• Removing the rear door lock
• Removing the trunk cover upholstery
• Replacing the boot lid lock
• Removing the floor tunnel lining
• Removing the drawer
• Removing the dashboard

Heating, ventilation and air-conditioning system

• Design description
• Removal of the control unit of heating, ventilation and air-conditioning
• Removing the heater fan
• Removing the additional fan heater resistor
• Removal of heater radiator and air temperature sensor entering the cabin
• Removing the air conditioning compressor
• Removing the air conditioner evaporator
• Removing the air conditioning capacitor

Applications

• Repair tools
• Tightening torques for responsible threaded connections
• Fuel, lubricants, and service fluids used
• Car lamps

Wiring diagrams

Customers reviews