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JCB 801.4 / 801.5 / 801.6 excavator, service e-manual

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Publisher: © "Motorist"
ISBN: 977-334-478-300-2
Number of pages: 198
Format: file PDF

About the manual

Engine type: diesel

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: JCB , Special equipment
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-334-478-300-2
Number of pages: 198
Format: file PDF

About the manual

Engine type: diesel

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General information

  • Identification

Care and safety

  • Safety notices
  • General safety
  • Operating safety
  • Maintenance safety

Routine maintenance

  • Lubricants and capacities
  • Service schedule
  • Greasing
  • Cooling system
  • Torque settings
  • Hydraulic fittings and torque settings

Attachments

  • Front attachment

Body and framework

  • Technical data - front attachment
  • General description
  • Bucket ram pivot and linkage - dismantling and assembly
  • Dipper - removal and replacement
  • Boom - removal and replacement
  • Kingpost - removal and replacement
  • Upper structure - dismantling and assembly

Electrics

  • Technical data
  • Battery
  • Alternator
  • Voltage regulator operation
  • Charging system testing
  • Starter motor
  • Circuit diagram
  • Wiring harness
  • Beacon

Controls

  • Technical data
  • Control cables
  • Servo hand controllers
  • Hand controller handles
  • Engine throttle cable

Hydraulics

  • Technical data
  • General description
  • Hydraulic circuit
  • Checking the fluid level
  • Hydraulic pump
  • Track motor
  • Slew motor
  • Slew gearbox Fault finding
  • Control valve
  • Main relief valve
  • Rams
  • Rotary coupling
  • Pressure testing

Gearboxes

  • Technical data
  • General description
  • Track gearbox
  • Slew Gearbox (early types)
  • Slew gearbox (later types)

Track and running gear

  • Technical data
  • General description
  • Tracks
  • Track rollers - dismantling and assembly
  • Idler and recoil unit
  • Changing from rubber to steel tracks

Engine

  • Technical data
  • Engine oil - draining and filling
  • Oil pressure relief valve - removing and fitting
  • Oil sump, suction pipe and strainer
  • Fuel filter
  • Fuel lift pump
  • Fuel injection pump assembly
  • Fuel injection timing
  • Fuel system
  • Air filter
  • Engine coolant
  • Water pump assembly
  • Fan belt
  • Alternator
  • Starter motor -
  • Cylinder head
  • Piston and connecting rods
  • Timing gear case
  • Idler gear and oil pump assembly

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Customers reviews

The guide was very helpful in finding the problem in the engine and fixing it quickly.