Iveco EuroCargo Tector 12-26t, repair e-manual
About the manual
Engine type: F4AE0481 / F4AE0681
Engine capacity: 3.9 / 5.9 l.
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Car design and prevention information
- Information for a trip to the service station, if self-repair is not possible
About the manual
Engine type: F4AE0481 / F4AE0681
Engine capacity: 3.9 / 5.9 l.
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Car design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
Special remarks
Graph and symbols
General specifications
- Composition of the models
- Identification data and location on vehicle
- Filling up
- International lubricant designation
Engine
- Engine identification codes
- Main servicing operations to be performed on engine fitted on vehicle
- Warnings
- Injectors replacement
- Replacing seal ring front cover driving shaft
- Replacing seal ring flywheel housing box
- Cylinder head removal / refitting
- Engine F4 AE 0481
- Engine F4 AE 0681
- Troubleshooting guide
Clutch
- Description
- Specifications and data
- Diagnostics
- Tightening torques
- Tools
- Removal and refitting
- Driven plate overhaul
- Bleeding air from clutch circui
- Thrust bearing removal - refitting
- Replacing clutch shaft support bearing
- Hydraulic control
- Wear indicator refitting and adjustment (15/16” clutches)
- Adjusting operating cylinder push rod (new 15/16” clutch)
- Checking and adjusting the clutch pedal (14” - 13”/14” clutches)
- Checking and adjusting the clutch pedal
Gearbox
- Description
- Specifications and data
- Tightening torques
- Tools
- Gearbox
- Primary shaft
- Motion inlet shaft
- Secondary shaft
- Internal drive shaft
- External drive box
Propeller shafts
- Description
- Propeller shaft layout on vehicles
- Propeller shaft specifications and data
- Diagnostics
- Tightening torques
- Sliding propeller shaft
- Fixed propeller shaft
- Checking propeller shafts on vehicle
Rear axles
- Meritor axle SP 145 E
- Meritor axle MS08 - 125
- Meritor axle MS10 - 144
- Meritor axles MS10 - 164
- Meritor axles MS13 - 165
Front axles
- Axle 5845
- Axle 5842/5 - 5851/5
- Axle 5871/5
Suspensions
- Front and rear mechanical suspensions
- Front and rear pneumatic suspensions
Wheels and tyres
- Description
- Specifications and data
- Tools
- Diagnostics
- Static wheels balancing
- Correction of residual static unbalance
- Tire pressure
- Tire behaviour depending on pressure
Steering system
- Description
- Specifications and data
- Diagnostics
- Tightening torques
- Tools
- ZF hydraulic power steering
- Hydraulic power steering disconnection and reconnection
- Hydraulic steering limiter adjustment
- TRW TAS 55 hydraulic power steering
- Hydraulic steering limitation
- Hydraulic power steering disconnection and reconnection
- Air drain from hydraulic power steering circuit
- Measure of drive case clearances detected on steering wheel
- Maximum pressure check in hydraulic power steering system
Pneumatic system — brakes
- Graphic symbols for hydropneumatic
- Systems diagrams (miscellaneous and generators)
- Graphic symbols for hydropneumatic systems diagrams
- Pipes and fittings
- Braking system
- Arrangement on a vehicle of main braking system components
- Brakes
- Main brake system components
- Engine brake switch
- Engine brake solenoid valve
- Engine brake control
- Operating cylinder
- Manual discharge valve
- Safety valve (optional)
- Duplex distributor
- Pressure relief valve
- Relay valve
- Check valve
- Parking brake control manual distributor
- Quick discharge valve
- Triple control servodistributor
- Coupling heads
- Pressure plug valve
- Membrane brake cylinder (for disc brakes and drum brakes)
- Combined brake cylinder
- ABS system with ebl function
- Electronic unit
- Revolutions sensors
- Phonic wheels
- Electro-pneumatic valve
- Brake calipers
- Brake discs
- Rear brakes
- Braking gaskets
Body and chassis
- Cab
- Protective body treatments
- Checking the geometry of the chassis frame
- General rules for working on the chassis frame
- Precautions
- Chassis frame
- Repairs and checks
- Chassis reference dimensions
- Cab geometry
- Seal application diagram
- Cab anchoring and tightening torques
- Hydraulic cab lifting system
- Replacing windscreen window
- Instrument panel
- Middle instrument panel
- Instrument panel covering
- Heating and ventilation
Service plan