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Hyundai Pony since 1985 thru 1994, repair e-manual (in Russian)

Hyundai Pony since 1985 thru 1994, repair e-manual (in Russian)
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Only original manuals
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Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-093-9
Number of pages: 200
Format: file PDF

About the manual

Engine type: petrol

Engine capacity: 1.3 / 1.5 / 2.2 l.

Power: 59 / 72 / 84 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Gusi-Lebedi
Categories: Hyundai
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-093-9
Number of pages: 200
Format: file PDF

About the manual

Engine type: petrol

Engine capacity: 1.3 / 1.5 / 2.2 l.

Power: 59 / 72 / 84 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

Routine maintenance

  • Dimensions and weight
  • Lubricants and fluids
  • Tire pressure
  • Service Specifications
  • Vehicle identification
  • Weekly checks
  • Check points in the engine compartment
  • Engine oil level
  • Coolant level
  • Fluid level in the brake system (clutch hydraulic system)
  • Washer fluid level
  • Wiper blades
  • Power steering fluid level
  • Condition and pressure of tires
  • The main types of tire wear
  • Lamps and fuses
  • Battery
  • Maintenance intervals and intervals
  • Engine compartment - early model with automatic transmission
  • Engine compartment - model X2 GSi
  • Front bottom view - early automatic transmission
  • Bottom view of the front part of the body - model X2 GSi
  • Service procedures
  • General description
  • Intensive service
  • Rear bottom view - model X2 GSi
  • Every 9,500 km or every 6 months
  • Changing engine oil and filter
  • Checking and replacing auxiliary drive belts
  • Checking and cleaning the air filter element
  • Reading fault codes
  • Checking leaks and condition of hoses
  • Checking the refrigerant level in the air conditioner
  • Every 18,000 km or 12 months
  • Checking and adjusting valve clearances
  • Checking and adjusting the ignition timing
  • Checking the fuel filter (carburetor models only)
  • Checking and cleaning spark plugs
  • Checking the fuel vapor recovery system
  • Checking the speed and quality of the idle mixture
  • Checking the oil level in the manual transmission
  • Checking fluid level in automatic transmission
  • Checking the pads, calipers and front brake discs
  • Checking the pads and drums of the rear brakes
  • Checking the parking brake operation
  • Checking the steering and suspension
  • Checking the exhaust system
  • Checking and lubricating the rear wheel bearings
  • Checking drive shafts and rubber gaiters
  • Checking the free play of the clutch and brake pedals
  • Every 38,000 km or 2 years
  • Replacing the fuel filter
  • Replacing the air filter element
  • Replacing spark plugs and checking the ignition system
  • Checking the crankcase ventilation system valve
  • Changing the oil in a manual transmission
  • Change transmission fluid
  • Every 48,000 km or 30 months
  • Checking the timing belt
  • Every 76,000 km or 48 months
  • Replacing the auxiliary drive belt
  • Every 2 years, regardless of mileage
  • Coolant replacement
  • Checking the crankcase ventilation hose
  • Replacing the timing belt
  • Checking fuel hoses and fuel vapor emission hose
  • Check exhaust gas recirculation
  • Replacing the brake fluid

Engine - repair operations in the car

  • Specifications
  • General description
  • Compression - checking and analyzing results
  • Top dead center (TDC) of piston # 1 - location
  • Valve cover - removal and installation
  • Rocker arm assembly - removal, inspection and installation
  • Toothed drive belt - removal, inspection and installation
  • Toothed belt sprockets and tensioner pulley - removal, inspection, and installation
  • Camshaft oil seal - replacement
  • Camshaft - removal, inspection and installation
  • Cylinder head - removal and installation
  • Oil pan - removal and installation
  • Oil pump and suction tube / sieve oil receiver - removal, inspection and installation
  • Crankshaft oil seals - replacement
  • Flywheel / drive disc - removal, inspection and installation
  • Engine / transmission mounts - inspect and replace

Engine removal and rebuilding procedures

  • Specifications
  • General description
  • Engine bulkhead - general description
  • Engine removal - methods and precautions
  • Engine and transmission - removal, separation and installation
  • Engine bulkhead - work sequence
  • Cylinder head disassembly
  • Cylinder head and valves - cleaning and inspection
  • Cylinder head - assembly
  • Piston / connecting rod assembly - removal
  • Crankshaft - removal
  • Cylinder block, crankcase - cleaning and inspection
  • Piston / connecting rod assemblies - inspect
  • Crankshaft - inspection
  • Main and connecting rod bearings - inspection
  • Engine assembly sequence
  • Crankshaft - installing and checking the main bearing running clearance
  • Piston rings - installation
  • Piston / connecting rod assemblies - installing and checking connecting rod bearing running clearance
  • Engine - starting after bulkhead

Cooling, heating and ventilation systems

  • Specifications
  • General description and precautions
  • Coolant hoses - disconnecting and replacing
  • Radiator - removal, inspection and installation
  • Thermostat - removal, serviceability check and installation
  • Radiator fan - removal and installation
  • Fan switch - serviceability check, removal and installation
  • Water pump - removal, inspection and installation
  • Coolant temperature gauge sensor - serviceability check, removal and installation
  • Heating / ventilation system components - removal and installation
  • Air conditioning system - general description and precautions
  • Air conditioning components - removal and installation

Fuel and exhaust systems - carburetor models

  • Specifications
  • General description and precautions
  • Air filter assembly - removal and installation
  • Air filter temperature control system - general description
  • Distributor - removal and installation
  • Ignition timing - check and adjust
  • Charging system - functional check
  • Generator - removal and installation
  • Generator - check and repair
  • Launch system - health check
  • Starter - removal and installation
  • Starter - health check and repair
  • Ignition lock - removal and installation
  • Oil pressure warning lamp switch - removal and installation

Clutch

  • Specifications
  • General description
  • Clutch - check and adjust
  • Clutch cable - removal and installation
  • Clutch master cylinder - removal, bulkhead and installation
  • Clutch slave cylinder - removal, bulkhead and installation
  • Hose and pipes of the hydraulic system of the clutch - removal and installation
  • Clutch hydraulic system - bleeding
  • Clutch pedal - removal and installation
  • Clutch assembly - removal, inspection and installation
  • Clutch release mechanism - removal, inspection and installation

Mechanical transmission

  • Specifications
  • General description
  • Gear shift mechanism - check and adjust
  • Rigid shift rod assembly - removal, bulkhead and installation
  • Gear shift cables - removal, inspection and installation
  • Gear lever assembly - removal, bulkhead and installation
  • Oil seals - replacement
  • Reversing light switch - serviceability check, removal and installation
  • Speedometer drive - removal and installation
  • Transmission - removal and installation
  • Transmission bulkhead - general description

Automatic transmission

  • Specifications
  • General description
  • Drive mode switch cable - adjustment
  • Drive mode switch cable - removal and installation
  • Assembling the drive mode selection lever - removal and installation
  • Kickdown cable - adjustment
  • Kickdown cable - removal and installation
  • Speedometer drive - removal and installation
  • Oil seals - replacement
  • Transmission fluid cooler - general description
  • Starter lock / reversing light switch - general description, removal, installation and adjustment
  • Automatic transmission - removal and installation
  • Bulkhead automatic transmission - general description

Drive shafts

  • Specifications
  • General description
  • Drive shafts - removal and installation
  • Drive shaft rubber boots - replacement
  • Drive shaft overhaul - general description

Braking system

  • Specifications
  • General description
  • Hydraulic brake system - bleeding
  • Brake pipes and hoses - replacement
  • Front brake pads - replacement
  • Rear brake pads - replacement
  • Front brake disc - inspection, removal and installation
  • Rear brake drum - removal, inspection and installation
  • Front brake caliper - removal, bulkhead and installation
  • Rear brake cylinder - removal, bulkhead and installation
  • Master cylinder - removal, bulkhead and installation
  • Brake pedal - adjustment
  • Vacuum booster unit - serviceability check, removal and installation
  • Control valve of the vacuum booster unit - removal, service check and installation
  • Hand brake - adjustment
  • Hand brake lever - removal and installation
  • Handbrake cables - removal and installation
  • Pressure control valve in the rear brake assemblies - serviceability check, removal and installation
  • Brake light switch - removal, installation and adjustment

Suspension and steering gear

  • Specifications
  • General description
  • Front steering knuckle assembly - removal and installation
  • Front wheel hub bearings - replacement
  • Front suspension strut - removal and installation
  • Front suspension strut - bulkhead
  • Front suspension lower arm - removal / bulkhead and installation
  • Front suspension lower arm ball joint - removing and installing
  • Front suspension push rod (early models) - removing and installing
  • Anti-roll bar front suspension - removal and installation
  • Rear wheel hub - removal and installation
  • Rear wheel hub bearings - replacement
  • Rear suspension shock absorber - removal, service check and installation
  • Rear suspension spring - removal and installation
  • Rear axle assembly - removal, bulkhead and installation
  • Steering wheel - removal and installation
  • Steering column - removal, inspection and installation
  • Steering column intermediate shaft - removal, inspection and installation
  • Ignition / steering column lock - removal and installation
  • Steering gear assembly - removal, bulkhead and installation
  • Rubber steering covers - replacement
  • Power steering hydraulic system - bleeding
  • Power steering pump - removal and installation
  • Tie rod ball joint - removal and installation
  • Tie rod - removal and installation
  • Wheel alignment - general description

Body and trim

  • Specifications
  • General description
  • Body and subframe - service
  • Upholstery and rugs - care
  • Minor damage to the body - restoration
  • Serious damage to the body - refurbishment
  • Front bumper - removal and installation
  • Rear bumper - removal and installation
  • Hood - removal, installation and adjustment
  • Bonnet cable - removal and installation
  • Bonnet lock - removal and installation
  • Radiator grill - removal and installation
  • Door - removal, installation and adjustment
  • Door trim panel - removal and installation
  • Latch, lock cylinder and door handle components - removal and installation
  • Door glass and window regulator mechanism - removal and installation
  • Trunk lid (Sedan models) - removal, installation and adjustment
  • Luggage compartment door and support leg (Hatchback models) - removal, installation and adjustment
  • Trunk lid lock components (Sedan models) - removal and installation
  • Components of the lock and handle of the tailgate (Hatchback models) - removal and installation
  • Central locking system components - removal and installation
  • Outside mirror - removal and installation
  • Luke - general description
  • Seats and seat belts - removal and installation
  • Center console - removal and installation
  • Panel and glove compartment - removal and installation

Body electrical equipment

  • Specifications
  • General description and precautions
  • Troubleshooting electrical circuits - general description
  • Fuses and relays - general description
  • Switches, clock and cigarette lighter - removal and installation
  • Lamps (external lighting) - replacement
  • Lamps (interior lighting) - replacement
  • External lighting units - removal and installation
  • Adjusting the direction of the light beam - general description
  • Instrument panel - removal and installation
  • Sound signal - removal and installation
  • Speedometer drive cable - removal and installation
  • Wiper arm - removing and installing
  • Wiper motor and rod - removal and installation
  • Rear door wiper motor - removing and installing
  • Windshield / rear window washer system components - removal and installation
  • Car radio and antenna - removal and installation
  • Speakers - removal and installation

Troubleshooting

  • Engine
  • Cooling system
  • Fuel and exhaust systems
  • Clutch
  • Mechanical transmission
  • Automatic transmission
  • Drive shafts
  • Braking system
  • Suspension and steering
  • Electrical system

Wiring diagrams

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Customers reviews

Старенький, но верный конь. Литературу по нему было сложно найти в бумажном виде. В электронном виде очень удобно, можно увеличивать картинки