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Hyundai HD 65 / 72 / 78 with engines D4DD repair e-manual (in Russian)

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Publisher: © "Diez"
ISBN: 978-5-903883-44-8
Number of pages: 528
Format: file PDF

About the manual

Engine type: D4DD

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Diez
Categories: Hyundai , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 978-5-903883-44-8
Number of pages: 528
Format: file PDF

About the manual

Engine type: D4DD

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Content

General information

  • Chassis number plate
  • Maintenance - general information
  • Protecting your car from damage
  • Preparation of instruments and measuring devices
  • Special fixtures and fittings
  • Parts location
  • Cleaning parts for reuse
  • Details
  • Electrical system
  • Rubber parts
  • Measuring the dimensions of parts
  • Determination of geometric dimensions by projection
  • Determination of actual geometric dimensions
  • Measurement point
  • Checking electrical wiring
  • Checking the fuses
  • Electrical system maintenance
  • Safety measures when carrying out electric welding work
  • Recommended oils, greases and fluids
  • Tightening torques for standard parts

D4DD engine

  • D4DD engine mechanical system
  • Description
  • Combustion process
  • Valve mechanism
  • Cylinder block and liners
  • Piston
  • Piston rings
  • Crankshaft
  • Timing gear drive
  • Flywheel
  • Technical data
  • Tightening torques for screw connections
  • Special tools
  • Diagnostics
  • Settings
  • Compression
  • Gas distribution system
  • Gas distribution mechanism
  • Cylinder head
  • Replacing head parts
  • Cylinder head assembly
  • Rocker arm assembly
  • Valves
  • Checking and adjusting valve clearances
  • Cylinder block
  • Flywheel
  • Cylinder block
  • Intake and exhaust systems
  • Technical data
  • Tightening torques
  • Troubleshooting
  • Turbocharger
  • Intake manifold
  • Exhaust manifold
  • Air filter
  • Muffler
  • Lubrication system
  • Oil pump
  • Oil cooler
  • Bypass valve
  • Pressure reducing valve
  • Contact oil pressure switch
  • Oil filter
  • Lubrication of engine components
  • Technical data
  • Tightening torques for screw connections
  • Maintenance standards
  • Troubleshooting
  • Checking the oil level
  • Oil change
  • Replacing the oil filter
  • Checking oil pressure
  • Oil pump
  • Oil cooler
  • Cooling system
  • Water pump
  • Thermostat
  • Radiator
  • Radiator cap
  • Cooling fan
  • Viscous clutch operation
  • Technical data
  • Maintenance Standards
  • Troubleshooting
  • Radiator

Fuel system

  • General section
  • Technical data
  • Checkout
  • Sealant
  • Tightening torques for screw connections
  • Troubleshooting
  • Fuel injection system
  • Engine management
  • Engine starting system
  • Fuel tank and fuel lines
  • Troubleshooting Algorithm
  • Electronic engine management system
  • Diesel engine electronic control unit (ECU)
  • Used engine circuit diagram
  • Removing the engine control unit
  • Troubleshooting Tips
  • Fuel system components
  • Fuel filter
  • Injectors
  • Fuel rail
  • Fuel pump
  • Diagnose engine with fault codes
  • Reading fault codes and driver complaints
  • Using the HI-SCAN
  • Electrical overload
  • General information
  • Conditions for the formation and storage of a malfunction code
  • Technical data
  • Rechecking for DTCs
  • Intermittent fault checking procedures
  • Used engine check procedures
  • Fault codes
  • Engine electrical (D4DD)
  • General information
  • Technical data
  • Troubleshooting
  • System preheating
  • Charging system
  • Launch System
  • Starter motor
  • Preheating system
  • Glow plugs

Fuel system and engine management system EBPO1, EBPO2

  • General information
  • Specifications
  • Fuel system (D4DC) 158 Fuel system dimensions and specifications For D4AF / D4AE / D4AL (EURO-I) engines
  • Tightening torques (EURO-I)
  • Engines D4DA / D4DB / D4AL (EURO-II)
  • Tightening torques (EURO-II)
  • D4DC engine
  • Tightening torques (D4DC)
  • Troubleshooting
  • Fuel system
  • High pressure fuel pump
  • RLD regulator (D4AF / D4AL (EURO-I), D4DC)
  • Regulator R801, R901 for engines D4DA / D4DB / D4AL (EURO-II)
  • Engine management system
  • Fuel tank
  • BOSH high pressure fuel pump, type A
  • High pressure fuel pump NB (EP-9) for D4DA / D4DB / D4AL (EURO-II) engines
  • Checking details
  • RLD regulator for D4AF / D4AL (EURO-I) / D4DC engines
  • Regulator R801, R901 for D4DA / D4DB / D4AL engines (EURO-II)
  • Adjustable parts and changes in control characteristics
  • Booster pump
  • Automatic injection timing controller
  • Fuel Injector
  • 6 Fuel filter
  • Water separator
  • Engine management system
  • Gas pedal assembly
  • Fuel tank

Clutch

  • General information
  • Construction
  • How it works
  • Specifications
  • Maintenance guidelines
  • Tightening torques for screw connections
  • Working fluid
  • Lubricants
  • Troubleshooting
  • Checking the technical condition without removing parts from the car
  • Checking and adjusting the clutch pedal
  • Bleeding the clutch actuator
  • Clutch release actuator
  • Clutch pedal
  • Master cylinder
  • Slave cylinder
  • Clutch cover and disc

Repair of gearboxes (M2S5, M3S5)

  • General information
  • Specifications
  • Maintenance guidelines
  • Tightening torques for screw connections
  • Troubleshooting
  • Mechanical transmission
  • Description and operation
  • Single cone type
  • Double cone type
  • Blocking mechanism
  • Checking the transmission oil level
  • Oil change
  • Mechanical transmission
  • Gearbox
  • Secondary shaft
  • Lower gearshift housing
  • Upper gear shift housing

M035S5 gearbox repair

  • General information
  • Technical conditions
  • Maintenance guidelines
  • Tightening torques for screw connections
  • Special tool
  • Mechanical transmission
  • Gearbox synchronization device
  • Description
  • Installation
  • Gearbox
  • Main stages of installation
  • Selector rod and selector fork
  • Service Procedure
  • Output shaft
  • Basic maintenance procedures
  • Intermediate shaft
  • Upper gear shift housing
  • Service Procedure
  • Bushing
  • Rear cover and clutch housing
  • Service procedure

Steering

  • General information
  • Steering gear
  • Tie rod
  • Tie Rod
  • Screw-nut steering gear (with recirculating balls)
  • Power steering gear
  • Power steering pump
  • Specifications
  • Maintenance guidelines
  • Tightening torques for screw connections
  • Troubleshooting steering
  • Adjustment
  • Checking the steering wheel play (non-power steering with power steering)
  • Steering angle check (non-power steering / power steering)
  • Hydraulic booster oil change
  • Removing air from the steering
  • Checking the power steering pump pressure
  • Power steering pump drive belt tension adjustment
  • Steering column and steering shaft
  • Steering column and steering shaft
  • Steering gear
  • Tie rod
  • Steering gear without power steering
  • Steering gear
  • Power steering gear
  • Power steering pump

Suspension

  • General information
  • Specifications
  • Maintenance guidelines
  • Tightening torque for threaded connections
  • Lubrication
  • Troubleshooting
  • Front suspension
  • Leaf spring
  • Shock absorbers
  • Rear suspension
  • Layout of assemblies and parts of the rear suspension
  • Shock absorber

Braking system

  • Specifications
  • Front wheel brakes (drum type)
  • Front wheel brakes (disc type)
  • Rear wheel brakes
  • Braking system
  • Antilock braking system specifications
  • Parking brake specifications
  • Tightening torques for screw connections
  • Nodes and parts
  • Description
  • Braking system
  • Vacuum booster
  • Brake master cylinder
  • Normal operation
  • Front and rear wheel brakes
  • Front wheel brakes
  • Rear wheel brakes
  • Brake with two wheel cylinders
  • Brake fluid level sensor
  • Mountain brake
  • Air damper
  • Exhaust brake flap
  • Three-way solenoid valve
  • Rear wheel brake pressure regulator
  • Construction
  • Measuring device
  • Pressure control unit
  • Maintenance and inspection of the rear wheel brake pressure regulator
  • Parking brake - how it works
  • Troubleshooting
  • Checking the condition and adjusting without removing the components from the car
  • Bleeding the brake system
  • Adjusting the clearance between the pads and the brake drum
  • Hydraulic brake system with vacuum booster
  • Vacuum booster
  • Brake pedal
  • Brake master cylinder
  • Rear wheel brake pressure regulator
  • Front wheel brakes
  • Disc brakes
  • Disk check
  • Drum brakes
  • Friction pad
  • Rear wheel brakes
  • Drum brakes
  • Wheel brake cylinder
  • Friction pad
  • Mountain brake
  • Parking brake
  • Anti-lock braking system (ABS) / traction control
  • General information
  • Anti-lock braking system
  • Checking the indicator of health of the ABS diagnostic functions
  • The principle of automatic ABS diagnostics
  • Checking electrical connectors
  • Wiring diagram of the brake pressure control circuit
  • Electrical diagram
  • Electrical diagram (2)
  • Troubleshooting
  • ABS fault code table
  • ABS checks according to DTC values ​​
  • Checking the operation of the anti-lock braking system
  • Wheel sensor output voltage test
  • ABS modulator
  • ABS control unit
  • Wheel sensor

Cardan shaft and axle

  • Dimensions and specifications
  • Tightening torques for screw connections
  • Propeller shaft malfunctions
  • Front axle malfunctions
  • Rear axle
  • General information
  • Adjustment
  • Cardan shaft
  • Front propeller shaft
  • Rear propeller shaft
  • Front axle
  • Wheel hub
  • Disc brake
  • Drum brake
  • Bridges steering knuckle
  • Wheel alignment
  • Description
  • Checkout
  • Rear axle
  • Wheel hub
  • Carter Bridge
  • Differential cup assembly

Body

  • General information
  • Specifications
  • Cab
  • Cargo platform type
  • Tightening torques for screw connections
  • Safety
  • Safety precautions for electric welding
  • Outer cabin
  • Bumper
  • Driver's door
  • Cab interior
  • Dashboard
  • Cab glazing
  • Interior decoration
  • Driver's seat
  • Seat belts

Heating, ventilation and air conditioning system

  • General information
  • Refrigerant precautions
  • Replacing parts of the air conditioning system
  • Air circulation pattern
  • Specifications
  • Maintenance guidelines
  • Tightening torques, O-ring
  • Flat pipe connecting piece
  • Standard bolts and nuts
  • Inspection without dismantling
  • Installing the gauge block
  • Draining refrigerant
  • Refrigerant leak test
  • Filling the system
  • Inspection before driving
  • Diagnostics using performance tests
  • Heater and air conditioner control system
  • Fan
  • Heater
  • Air conditioning
  • Compressor
  • Condenser fan and motor
  • Moisture trap
  • Evaporator unit
  • Schematic diagram

Wheels and tires

  • General description and operating principles
  • Tire and wheel dimensions
  • Tightening torques for screw connections
  • Specifications
  • Maintenance guidelines
  • Troubleshooting
  • Wheels and tires
  • Tube tire

Tubeless tire

Electrical equipment

  • General information
  • Cable and wire check
  • Specifications
  • Troubleshooting
  • Ignition lock
  • Lighting devices
  • Instrumentation
  • Warning and indicator lamps
  • Windshield wiper
  • Windscreen washer
  • Fuses and relays
  • Arrangement of nodes and parts
  • Fuse box
  • Relays, fuses
  • Instrumentation
  • Instrument cluster
  • Electrical diagram
  • Connector designs
  • Water temperature indicator
  • Tachometer
  • Speedometer
  • Open door indicator
  • Seat belt not fastened indicator
  • Parking brake warning lamp switch
  • Cab tilt release sensor
  • Alarm switch
  • Electrical diagram
  • Work light switch
  • Fog light / rear fog light switch
  • Multifunction switch
  • Standard set
  • Connector design as standard
  • Windshield wiper / washer
  • Electrical diagram
  • Connector design
  • Washer motor
  • Power windows
  • Power window control unit
  • Window regulator motor
  • Connector design
  • Electrical diagram
  • Lighting devices
  • Headlights
  • Direction indicators
  • Interior lamp
  • Fog lights
  • Electric door locks
  • Checkout
  • Audio system
  • Stereo radio
  • Speakers
  • Sound signals
  • Electronic timer and alarm system (ETACS)
  • Specifications
  • How it works
  • Connector

Electrical diagram

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