Honda GL1800 2002 thru 2017, repair e-manual
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Motorbike design and prevention information
- Information for a trip to the service station, if self-repair is not possible
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Motorbike design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
General information
- General information
- Service rules
- Model identification
- General specifications
- Standard torque values
Frame / body panels / exhaust system
- Service information
- Troubleshooting
- Body panel locations
- Side cover
- Engine side cover
- Seat
- Front fender covers
- Front lower fairing
- Meter panel
- Rearview mirror
- Windshield
- Inner fairing
- Front fairing
- Top shelter
- Rear fender
- Trunk lower cover
- Trunk
- Saddlebags
- Saddlebag / trunk stay
- Exhaust system
Maintenance
Lubrication system
- Lubrication system diagram
- Service information
- Troubleshooting
- Oil pressure check
- Oil strainer / pressure relief valve
- Oil pump
Fuel system (programmed fuel injection)
- Component location
- Service information
- Troubleshooting
- System location
- System diagram
- PGM-FI (programmed fuel injection) system
- PGM-FI self-diagnosis malfunction
- Indicator failure codes
- PGM-FI troubleshooting
- Fuel line inspection
- Fuel pump
- Fuel tank
- Air cleaner housing
- Throttle body
- Fuel injectors
- Fuel pump relay
- Baro / map sensors
- IAT sensor
- Camshaft position sensor
- O2 sensor
- Knock sensor
- Vehicle speed sensor
- ECM (engine control module)
- Secondary air supply system
- Evaporative emission (EVAP) control system
- Engine idle speed
Cooling system
- Component location
- Service information
- Troubleshooting
- System testing
- Coolant replacement
- Radiator / cooling fan
- Water pump / thermostat
Engine removal / installation
- Component location
- Service information
- Engine removal
- Engine installation
Cylinder head / valves
- Component location
- Service information
- Troubleshooting
- Cylinder compression
- Cylinder head cover removal
- Camshaft removal
- Cam chain removal
- Cylinder head removal
- Cylinder head disassembly
- Valve guide replacement
- Valve seat inspection / refacing
- Cylinder head assembly
- Cylinder head installation
- Cam chain installation
- Camshaft installation
- Cylinder head cover installation
Clutch
- Component location
- Service information
- Troubleshooting
- Clutch fluid replacement / air bleeding
- Clutch master cylinder
- Clutch slave cylinder
Gearshift linkage / transmission
- Component location
- Service information
- Troubleshooting
- Gearshift linkage
- Rear crankcase cover removal
- Primary gears / output shaft removal
- Crankcase cover bearing replacement
- Primary gears / output shaft installation
- Rear crankcase cover installation
- Transmission disassembly
- Transmission assembly
Cylinder / piston / crankshaft
- Component location
- Service information
- Troubleshooting
- Crankcase separation
- Piston / connecting rod removal
- Crankpin bearing
- Crankshaft removal
- Main journal bearing
- Crankshaft installation
- Piston / connecting rod installation
- Crankcase assembly
Final drive
- Component location
- Service information
- Troubleshooting
- Final drive removal
- Final drive disassembly / inspection
- Case bearing replacement
- Final drive assembly
- Final drive installation
Front wheel / suspension/ steering
- Component location
- Service information
- Troubleshooting
- Handlebar
- Front wheel
- Fork
- Steering stem
Rear wheel / suspension
- Component location
- Service information
- Troubleshooting
- Rear wheel
- Shock absorber
- Suspension linkage
- Swingarm
- Suspension level relay
Brake system
- System location
- Service information
- Troubleshooting
- Brake fluid replacement / air bleeding
- Brake pad / disc
- Front master cylinder
- Rear master cylinder / brake pedal
- Secondary master cylinder
- Front brake caliper
- Rear brake caliper
- Delay valve
- Proportional control valve
Battery / charging system
- System location
- System diagram
- Service information
- Troubleshooting
- Battery
- Charging system inspection
- Alternator
Ignition system
- System location
- System diagram·
- Service information
- Troubleshooting
- Ignition system inspection
- Ignition coil
- Ignition pulse generator
- PGM-FI ignition relay
- Bank angle sensor
- Ignition timing
Starter / reverse system
- System location
- Starter system diagram
- Reverse system diagram
- Service information
- Troubleshooting
- Starter / reverse motor
- Starter relay switch
- Reverse relay
- Reverse switch
- Reverse regulator
- Reverse resistor
- Power control relay·
- Speed limiter relay
- Reverse shift relay
- Reverse shift actuator
- Cruise / reverse control module
- Reverse shift mechanism
Lights / meters / switches
- System location
- Service information
- Troubleshooting
- Headlight
- Headlight adjuster
- Front turn signal light
- Saddlebag combination light
- Trunk brake / taillight
- License light
- Relay box
- Combination meter
- Speedometer
- Tachometer
- Coolant temperature gauge / ECT sensor
- Fuel gauge / low fuel indicator
- Neutral indicator
- Oil pressure indicator
- Turn signal relay
- Turn signal cancel unit
- Position light relay
- Hazard switch
- Open air temperature sensor
- Ignition switch
- Handlebar switch
- Brake switch
- Clutch switch
- Gear position switch
- Side stand switch
- Multi-display control switch
- Horn
- Fan control relay
- Power trunk lock system
Cruise control system
- System location
- Service information
- Troubleshooting
- Cruise / reverse control module
- Ignition cruise relay
- Cruise control switch
- Cruise cancel switch
- Cruise actuator
Audio system
- System location
- Service information
- Troubleshooting
- Audio unit
- Audio switch
- Antenna
- Speaker
- Headset junction wire
Wiring diagrams
- Service information
- Fuse box
- Suspension level control system
- ABS
- Fuel system (programmed fuel injection)
- Cooling / charging / ignition system
- Starter / reverse system
- Lighting system
- Turn signal lights / horn
- Combination meter
- ACC / trunk lock control system
- Cruise control system
- Audio system
Technical features
- Idle air control (IAC) valve
- Hydraulically assisted clutch
- Brake servo-pressure sensing anti-dive system
- Electric rear suspension spring
- Preload adjustment system
- Anti-lock brake system (ABS)
- Ignition coil with built-in igniter
Troubleshooting
- Engine does not start or is Hard to start
- Engine lacks power
- Poor performance at low and Idle speed
- Poor performance at high speed
- Poor handling
Index


