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Honda GL1800 2002 thru 2017, repair e-manual

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Publisher: © "MotoPro"
ISBN: 977-129-542-477-7
Number of pages: 751
Format: file PDF

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Motorbike design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: MotoPro
Categories: Honda , Motorcycles
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "MotoPro"
ISBN: 977-129-542-477-7
Number of pages: 751
Format: file PDF

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Motorbike design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General information

  • General information
  • Service rules
  • Model identification
  • General specifications
  • Standard torque values

Frame / body panels / exhaust system

  • Service information
  • Troubleshooting
  • Body panel locations
  • Side cover
  • Engine side cover
  • Seat
  • Front fender covers
  • Front lower fairing
  • Meter panel
  • Rearview mirror
  • Windshield
  • Inner fairing
  • Front fairing
  • Top shelter
  • Rear fender
  • Trunk lower cover
  • Trunk
  • Saddlebags
  • Saddlebag / trunk stay
  • Exhaust system

Maintenance

Lubrication system

  • Lubrication system diagram
  • Service information
  • Troubleshooting
  • Oil pressure check
  • Oil strainer / pressure relief valve
  • Oil pump

Fuel system (programmed fuel injection)

  • Component location
  • Service information
  • Troubleshooting
  • System location
  • System diagram
  • PGM-FI (programmed fuel injection) system
  • PGM-FI self-diagnosis malfunction
  • Indicator failure codes
  • PGM-FI troubleshooting
  • Fuel line inspection
  • Fuel pump
  • Fuel tank
  • Air cleaner housing
  • Throttle body
  • Fuel injectors
  • Fuel pump relay
  • Baro / map sensors
  • IAT sensor
  • Camshaft position sensor
  • O2 sensor
  • Knock sensor
  • Vehicle speed sensor
  • ECM (engine control module)
  • Secondary air supply system
  • Evaporative emission (EVAP) control system
  • Engine idle speed

Cooling system

  • Component location
  • Service information
  • Troubleshooting
  • System testing
  • Coolant replacement
  • Radiator / cooling fan
  • Water pump / thermostat

Engine removal / installation

  • Component location
  • Service information
  • Engine removal
  • Engine installation

Cylinder head / valves

  • Component location
  • Service information
  • Troubleshooting
  • Cylinder compression
  • Cylinder head cover removal
  • Camshaft removal
  • Cam chain removal
  • Cylinder head removal
  • Cylinder head disassembly
  • Valve guide replacement
  • Valve seat inspection / refacing
  • Cylinder head assembly
  • Cylinder head installation
  • Cam chain installation
  • Camshaft installation
  • Cylinder head cover installation

Clutch

  • Component location
  • Service information
  • Troubleshooting
  • Clutch fluid replacement / air bleeding
  • Clutch master cylinder
  • Clutch slave cylinder

Gearshift linkage / transmission

  • Component location
  • Service information
  • Troubleshooting
  • Gearshift linkage
  • Rear crankcase cover removal
  • Primary gears / output shaft removal
  • Crankcase cover bearing replacement
  • Primary gears / output shaft installation
  • Rear crankcase cover installation
  • Transmission disassembly
  • Transmission assembly

Cylinder / piston / crankshaft

  • Component location
  • Service information
  • Troubleshooting
  • Crankcase separation
  • Piston / connecting rod removal
  • Crankpin bearing
  • Crankshaft removal
  • Main journal bearing
  • Crankshaft installation
  • Piston / connecting rod installation
  • Crankcase assembly

Final drive

  • Component location
  • Service information
  • Troubleshooting
  • Final drive removal
  • Final drive disassembly / inspection
  • Case bearing replacement
  • Final drive assembly
  • Final drive installation

Front wheel / suspension/ steering

  • Component location
  • Service information
  • Troubleshooting
  • Handlebar
  • Front wheel
  • Fork
  • Steering stem

Rear wheel / suspension

  • Component location
  • Service information
  • Troubleshooting
  • Rear wheel
  • Shock absorber
  • Suspension linkage
  • Swingarm
  • Suspension level relay

Brake system

  • System location
  • Service information
  • Troubleshooting
  • Brake fluid replacement / air bleeding
  • Brake pad / disc
  • Front master cylinder
  • Rear master cylinder / brake pedal
  • Secondary master cylinder
  • Front brake caliper
  • Rear brake caliper
  • Delay valve
  • Proportional control valve

Battery / charging system

  • System location
  • System diagram
  • Service information
  • Troubleshooting
  • Battery
  • Charging system inspection
  • Alternator

Ignition system

  • System location
  • System diagram·
  • Service information
  • Troubleshooting
  • Ignition system inspection
  • Ignition coil
  • Ignition pulse generator
  • PGM-FI ignition relay
  • Bank angle sensor
  • Ignition timing

Starter / reverse system

  • System location
  • Starter system diagram
  • Reverse system diagram
  • Service information
  • Troubleshooting
  • Starter / reverse motor
  • Starter relay switch
  • Reverse relay
  • Reverse switch
  • Reverse regulator
  • Reverse resistor
  • Power control relay·
  • Speed limiter relay
  • Reverse shift relay
  • Reverse shift actuator
  • Cruise / reverse control module
  • Reverse shift mechanism

Lights / meters / switches

  • System location
  • Service information
  • Troubleshooting
  • Headlight
  • Headlight adjuster
  • Front turn signal light
  • Saddlebag combination light
  • Trunk brake / taillight
  • License light
  • Relay box
  • Combination meter
  • Speedometer
  • Tachometer
  • Coolant temperature gauge / ECT sensor
  • Fuel gauge / low fuel indicator
  • Neutral indicator
  • Oil pressure indicator
  • Turn signal relay
  • Turn signal cancel unit
  • Position light relay
  • Hazard switch
  • Open air temperature sensor
  • Ignition switch
  • Handlebar switch
  • Brake switch
  • Clutch switch
  • Gear position switch
  • Side stand switch
  • Multi-display control switch
  • Horn
  • Fan control relay
  • Power trunk lock system

Cruise control system

  • System location
  • Service information
  • Troubleshooting
  • Cruise / reverse control module
  • Ignition cruise relay
  • Cruise control switch
  • Cruise cancel switch
  • Cruise actuator

Audio system

  • System location
  • Service information
  • Troubleshooting
  • Audio unit
  • Audio switch
  • Antenna
  • Speaker
  • Headset junction wire

Wiring diagrams

  • Service information
  • Fuse box
  • Suspension level control system
  • ABS
  • Fuel system (programmed fuel injection)
  • Cooling / charging / ignition system
  • Starter / reverse system
  • Lighting system
  • Turn signal lights / horn
  • Combination meter
  • ACC / trunk lock control system
  • Cruise control system
  • Audio system

Technical features

  • Idle air control (IAC) valve
  • Hydraulically assisted clutch
  • Brake servo-pressure sensing anti-dive system
  • Electric rear suspension spring
  • Preload adjustment system
  • Anti-lock brake system (ABS)
  • Ignition coil with built-in igniter

Troubleshooting

  • Engine does not start or is Hard to start
  • Engine lacks power
  • Poor performance at low and Idle speed
  • Poor performance at high speed
  • Poor handling

Index

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Customers reviews

from James on 24/08/2025
With the help of the book, I was able to service the engine and repair the cooling system myself. Detailed diagrams and step-by-step instructions made the repair process understandable even for a beginner.
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