Honda CB650R / CB650RA / CBR650R / CBR650RA 2019 thru 2020, repair e-manual

Content

General information

• Service rules
• Model identification
• Specifications
• Torque values
• Lubrication and seal points
• Special tool list
• Cable and harness routing
• Emission control systems
• Technical feature

Frame / body panels / exhaust system

• Service information
• Troubleshooting
• Body panel locations/ removal chart
• Rearview mirror
• Front fender
• Windscreen (CBR650R/RA)
• Middle cowl (CBR650R/RA)
• Tank cover
• Intake air duct (CBR650R/RA)
• Upper inner panel (CBR650R/RA)
• Meter panel (CBR650R/RA)
• Front cowl (CBR650R/RA)
• Front lower cowl (CBR650R/RA)
• Front cowl stay (CBR650R/RA)
• Shroud (CB650R/RA)
• Under cowl (CBR650R/RA)
• Main seat
• Passenger seat
• Side cover
• Rear cowl
• Rear fender
• Drive sprocket cover
• Drive chain cover/mud guard
• Sidestand
• Footpeg bracket
• Exhaust pipe / muffler

Maintenance

• Service information
• Maintenance schedule
• Fuel line
• Throttle operation
• Air cleaner
• Spark plug
• Valve clearance
• Engine oil / oil filter
• Engine idle speed
• Radiator coolant
• Cooling system
• Secondary air supply system
• Evaporative emission control system (AC type)
• Drive chain
• Drive chain slider
• Brake fluid
• Brake pads wear
• Brake system
• Brake light switch
• Headlight aim
• Clutch system
• Sidestand
• Suspension
• Nuts, bolts, fasteners
• Wheels / tires
• Steering head bearings

PGM-FI system

• Service information
• System location
• System diagram
• PGM-FI troubleshooting information
• PGM-FI symptom troubleshooting
• DTC index
• DTC troubleshooting
• Mil circuit troubleshooting
• ECM
• Map sensor
• ECT sensor
• IAT sensor
• VS sensor
• Gear position switch
• Bank angle sensor
• Main relay

Ignition system

• Service information
• Troubleshooting
• System location
• System diagram
• Ignition system inspection
• Ignition timing
• Ignition coil
• CKP sensor

Electric starter

• Service information
• Troubleshooting
• System location
• System diagram
• Starter motor
• Starter relay switch
• Diode

Fuel system

• Service information
• Component location
• Fuel line inspection
• Fuel tank
• Fuel filler cap
• Fuel pump unit
• Air cleaner housing
• Throttle body
• Insulator
• Fuel injector
• IACV
• Fuel pump relay
• Secondary air supply system
• Evap purge control solenoid valve (AC type)
• Evap canister (AC type)

Cooling system

• Service information
• Troubleshooting
• System flow pattern
• System testing
• Coolant replacement
• Thermostat
• Radiator / cooling fan
• Radiator reserve tank
• Water pump
• Water hose joint
• Thermostat case

Lubrication system

• Service information
• Troubleshooting
• Lubrication system diagram
• Oil pressure inspection
• Oil pump
• Pressure relief valve
• Oil strainer
• Oil cooler

Cylinder headnalves

• Service information
• Troubleshooting
• Component location
• Cylinder compression test
• Cylinder head cover
• Camshaft
• Cylinder head
• Cam chain tensioner lifter

Clutch / gearshift linkage / starter clutch

• Service information
• Troubleshooting
• Component location
• Right crankcase cover
• Clutch
• Starter clutch
• Gearshift linkage

Alternator

• Service information
• Component location
• Left crankcase cover
• Stator
• Flywheel

Crankcase / transmission

• Service information
• Troubleshooting
• Component location
• Crankcase
• Transmission

Crankshaft / piston / cylinder

• Service information
• Troubleshooting
• Component location
• Crankshaft
• Main journal bearing
• Crankpin bearing
• Piston / cylinder

Engine removal / installation

• Service information
• Engine removal
• Component location
• Engine installation

Front wheel / suspension / steering

• Service information
• Front wheel
• Troubleshooting
• Fork
• Component location
• Steering system
• Handlebar

Rear wheel / suspension

• Service information
• Troubleshooting
• Component location
• Rear wheel
• Shock absorber
• Swingarm

Hydraulic brake

• Service information
• Troubleshooting
• Component location
• Brake fluid replacement / air bleeding
• Brake pad / disc
• Front master cylinder
• Rear master cylinder
• Front brake caliper
• Rear brake caliper
• Brake pedal

Anti-lock brake system (ABS)

• Service information
• System location
• System diagram
• ABS troubleshooting information
• DTC index
• ABS indicator circuit
• Troubleshooting
• ABS troubleshooting
• Wheel speed sensor
• ABS modulator

Battery / charging system

• Service information
• Troubleshooting
• System location
• System diagram
• Battery
• Charging system inspection
• Alternator charging coil
• Regulator / rectifier

Lights / meters / switches

• Service information
• System location
• Headlight
• Turn signal light
• Brake / tail light
• License light
• Combination meter
• Speedometer
• Tachometer
• Coolant temperature gauge / ECT sensor
• Engine oil pressure indicator / EOP switch
• Fuel gauge / fuel level sensor
• Ignition switch
• Handlebar switch
• Brake light switch
• Clutch switch
• Sidestand switch
• Horn
• HSTC (Honda selectable torque control) system (ABS type)
• Turn signal relay
• Control relay
• Hazard diode

Wiring diagrams

• CBR650R/RA
• CB650R/RA

Customers reviews