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Ford Explorer since 2017, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-362-8
Number of pages: 8869
Format: file PDF

About the manual

Engine type: Duratec

Engine capacity: 3.5 l.

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Ford
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-362-8
Number of pages: 8869
Format: file PDF

About the manual

Engine type: Duratec

Engine capacity: 3.5 l.

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General information

  • General information
  • Identification codes
  • Jacking and lifting
  • Maintenance schedules

Noise, vibration and harshness

  • Noise, vibration and harshness description and operation
  • Noise, vibration and harshness diagnosis and testing

Police equipment

  • Flasher lighting, siren and speaker system
  • Auxiliary steering wheel controls
  • Dtc chart: BCM
  • Group flash pattern programming
  • Individual flash pattern programming
  • Flasher module
  • Flasher switch pad
  • Generic function module
  • Grille mounted flashing light emitting diode (led) lamps
  • Flasher lighting relay panel
  • Headliner mounted front flashing light emitting diode (led) lamps
  • High mounted flashing light emitting diode (led) lamps
  • Liftgate flashing light emitting diode (led) lamps
  • Lighting and siren control module
  • Quarter window flashing light emitting diode (led) lamps
  • Rear side marker flashing light emitting diode (led)
  • Spot lamp
  • Exterior mirror flashing light emitting diode (led) lamps
  • Siren speaker

Suspension

  • Suspension system - general information
  • Specifications
  • Diagnosis and testing
  • Front toe adjustment
  • Rear camber adjustment
  • Rear toe adjustment
  • Ride height measurement
  • Front camber adjustment
  • Front suspension
  • Front stabilizer bar link
  • Front stabilizer bar
  • Front strut and spring
  • Front wheel bearing and wheel hub
  • Lower arm bushing
  • Lower arm
  • Wheel knuckle
  • Wheel studs
  • Front strut and spring
  • Rear shock absorber
  • Rear stabilizer bar link

Wheels and tires

  • Specifications
  • Safety precautions - overview
  • Diagnosis and testing
  • Wheel to hub runout minimization
  • Wheel to tire runout minimization
  • Wheel and tire removal and installation
  • Disassembly and assembly

Tire pressure monitoring system

  • Tire pressure monitoring system
  • Tire pressure monitoring system, police interceptor - utility diagnosis and testing
  • Tire pressure monitoring system - system operation and component description
  • Tire pressure monitoring system sensor activation
  • Tire pressure monitoring system sensor location calibration
  • Tire pressure monitoring system sensor

Driveline and axles

  • Driveshaft
  • Specifications
  • Diagnosis and testing
  • Driveshaft angle measurement
  • Driveshaft runout and balancing
  • Rear drive axle / differential
  • Differential fluid level check
  • Differential housing cover
  • Drive pinion seal
  • Axle assembly
  • Rear halfshaft seal
  • Front drive halfshafts
  • Rear drive halfshafts
  • Inner constant velocity joint boot
  • Outer constant velocity joint boot
  • Rear halfshaft

Brakes

  • Brake system - general information
  • Specifications
  • Symptom chart
  • Brake system pressure bleeding
  • Component bleeding
  • Brake disc machining
  • Front disc brake
  • Rake caliper anchor plate
  • Brake disc shield
  • Brake caliper
  • Brake disc
  • Brake pads
  • Front brake flexible hose
  • Rear disc brake
  • Rear brake flexible hose
  • Parking brake and actuation
  • Parking brake cable tension release
  • Parking brake cable
  • Parking brake control
  • Parking brake front cable
  • Parking brake warning indicator switch
  • Hydraulic brake actuation
  • Brake pedal control switch
  • Brake pedal and bracket
  • Power brake actuation
  • Brake vacuum sensor
  • Anti-lock brake system and stability control
  • Anti-lock brake system module
  • Front wheel speed sensor
  • Hydraulic control unit
  • Rear wheel speed sensor

Steering

  • Steering column
  • Power steering
  • Steering column - overview
  • Steering column - system operation and component description
  • DTC chart: sccm
  • Steering wheel cover repair
  • Steering column shaft
  • Steering column tilt motor
  • Steering column
  • Steering wheel
  • Steering wheel and column electrical components
  • Heated steering wheel module
  • Ignition lock cylinder housing
  • Ignition switch - vehicles with: keyless vehicle system
  • Ignition switch
  • Steering column control module
  • Steering column control switch
  • Steering column multifunction switch
  • Steering wheel multifunction switch

Engine 3.5l Duratec (209KW/284PS)

  • Engine system - general information
  • Engine - overview
  • Diagnosis and testing
  • Bearing inspection
  • Cylinder block core plug replacement
  • Cylinder block distortion
  • Cylinder bore taper
  • Cylinder head distortion
  • Exhaust manifold cleaning and inspection
  • Piston ring end gap
  • Piston selection
  • Owertrain / drivetrain mount neutralizing
  • Sealing surface cleaning and preparation
  • Valve guide inner diameter
  • Valve stem diameter
  • Connecting rod bearing journal clearance
  • Crankshaft main bearing journal clearance
  • Lower intake manifold
  • Valve cover
  • Ariable camshaft timing
  • Oil cooler
  • Oil pan
  • Oil pressure switch
  • Oil pump
  • Timing chain
  • Engine front cover
  • Engine mount
  • Cylinder head
  • Crankshaft rear seal with retainer plate
  • Cylinder head
  • Crankshaft front seal
  • Camshafts
  • Flexplate
  • Upper intake manifold
  • Cylinder head
  • Piston
  • Engine removal
  • Engine installation
  • Engine assembly
  • Engine disassembly

Engine cooling

  • Ngine cooling - component location
  • Engine cooling - system operation and component description
  • Cooling system draining, vacuum filling and bleeding
  • Cooling system flushing
  • Oolant inlet pipe
  • Coolant pump
  • Degas bottle
  • Cooling fan motor and shroud
  • Block heater
  • Radiator
  • Thermostat housing
  • Thermostat

Fuel charging and controls

  • Fuel charging and controls
  • Fuel injectors
  • Fuel pump driver module
  • Fuel rail
  • Throttle body

Accessory drive

  • Accessory drive
  • Accessory drive belt tensioner
  • Accessory drive belt

Starting system

  • Specifications
  • Diagnosis and testing
  • Starter motor drive gear and flywheel ring gear inspection
  • Starter motor

Engine ignition

  • Specifications
  • Engine ignition - component location
  • Engine ignition - system operation and component description
  • Diagnosis and testing
  • Ignition coil-on-plug
  • Spark plugs

Engine emission control

Intake air distribution and filtering

  • Intake air distribution and filtering
  • Air cleaner outlet pipe
  • Air cleaner

Evaporative emissions

  • Evaporative emissions
  • Evaporative emission system leak
  • Evaporative emission canister purge valve
  • Evaporative emission canister vent solenoid
  • Evaporative emission canister ventilation filter
  • Evaporative emission canister
  • Fuel tank pressure sensor and tube

Electronic engine controls

  • DTC chart: powertrain control module
  • Knock sensor
  • Manifold absolute pressure and temperature sensor
  • Powertrain control module
  • Variable camshaft timing oil control
  • Heated oxygen sensor
  • Crankshaft position sensor
  • Cylinder head temperature sensor
  • Electronic engine controls
  • Camshaft position sensor
  • Catalyst monitor sensor

Automatic transmission 6F50

  • Automatic transmission - 6-speed automatic transmission - 6F50/6F55
  • Specifications
  • Differential exploded view
  • Direct clutch assembly
  • Final drive
  • Forward clutch assembly
  • Input shaft
  • Intermediate clutch assembly
  • Low one-way clutch assembly
  • Low / reverse clutch assembly
  • Main control valve body
  • Overdrive clutch assembly
  • Parameter identification chart
  • Pump assembly
  • Transmission description
  • Disassembled views
  • Planetary assembly description and operation
  • DTC chart: pcm
  • Direct clutch assembly diagnosis and testing
  • Forward clutch assembly diagnosis and testing
  • Diagnosis by symptom
  • Intermediate clutch assembly diagnosis and testing
  • Low one-way clutch assembly diagnosis and testing
  • Low/reverse clutch assembly diagnosis and testing
  • Transmission line pressure test diagnosis and testing
  • Transmission stall speed test diagnosis and testing
  • Torque converter clutch diagnosis and testing
  • Overdrive clutch assembly diagnosis and testing
  • Transmission air pressure test diagnosis and testing
  • Transmission case reseal
  • Transmission fluid drain and refill
  • Transmission fluid exchange
  • Transmission identification
  • Transmission strategy download
  • Halfshaft seal
  • Main control cover
  • Output shaft speed sensor
  • Roll restrictor
  • Transmission - removal and installation
  • Selector shaft seal
  • Transfer shaft
  • Differential
  • Transmission case
  • Transmission range sensor
  • Transmission support insulator
  • Transmissionassembly
  • Transmission disassembly
  • Torque converter housing disassembly and assembly of subassemblies
  • Transmission overhaul
  • Main control valve body overhaul

Transmission cooling

  • Transmission fluid cooler - backflushing and cleaning
  • Transmission fluid cooler tubes
  • Cooler bypass valve

Automatic transmission external controls

  • External controls
  • Brake shift interlock actuator manual override
  • Brake shift interlock actuator
  • Downshift paddle switch
  • Selector lever assembly
  • Selector lever boot
  • Selector lever cable
  • Selector lever knob
  • Selector lever mechanism
  • Transmission control switch
  • Upshift paddle switch

Transfer unit and four-wheel drive systems

  • Four-wheel drive systems
  • Four-wheel drive systems
  • DTC chart: awd system - PCM
  • Active torque coupling configuration
  • All-wheel drive module
  • All terrain control module
  • Power transfer unit
  • Power transfer unit diagnosis and testing
  • Install idler shaft bearing repair kit
  • Power transfer unit draining and filling
  • Power transfer unit fluid level check
  • Power transfer unit oil life monitor reset
  • Power transfer unit cooler
  • Power transfer unit input shaft seal
  • Power transfer unit rear seal
  • Intermediate shaft seal
  • Oil pump
  • Power transfer unit removal
  • Power transfer unit installation
  • Power transfer unit overhaul

Exhaust system

  • Exhaust system
  • Symptom chart(s)
  • Catalytic converter
  • Exhaust y-pipe
  • Muffler and tailpipe

Fuel system

  • Fuel system
  • Fuel system pressure checkquick release coupling
  • Spring lock couplings
  • Fuel tank and lines - overview
  • Fuel tank filler pipe
  • Fuel tank
  • Fuel level sender
  • Fuel lines
  • Fuel pump and sender unit

Acceleration control

  • Acceleration controldiagnosis and testing
  • Acceleration control - overview
  • Accelerator pedal

Climate control system

  • Climate control system - general
  • Air conditioning clutch air gap adjustment
  • Air conditioning compressor leak detection
  • Air conditioning odor treatment
  • Air conditioning system flushing
  • Air conditioning system recovery, evacuation and charging
  • Electronic leak detection
  • Evaporator core leak check
  • Fluorescent dye leak detection
  • Refrigerant identification testing
  • Refrigerant oil adding
  • Refrigerant system tests
  • Condenser core leak check
  • Heater core leak check
  • Air conditioning compressor
  • Air conditioning compressor outlet line
  • Air conditioning pressure transducer
  • Air distribution door actuator
  • Air inlet door actuator
  • Ambient air temperature sensor
  • Driver side register
  • Driver side temperature door actuator
  • Evaporator temperature sensor
  • Evaporator
  • Cabin air filter
  • Center registers
  • Climate control housing
  • In-vehicle temperature and humidity sensor
  • Passenger side register
  • Passenger side temperature door actuator
  • Receiver drier element
  • Condenser
  • Temperature door actuator
  • Thermostatic expansion valve
  • Thermostatic expansion valve manifold and tube assembly
  • Heater core
  • Blower motor speed control
  • Blower motor
  • Heating, ventilation and air conditioning control module
  • Sunload sensor

Rear climate control

  • Rear climate control
  • Rear air distribution door actuator
  • Rear blower motor speed control
  • Rear blower motor
  • Rear evaporator inlet line
  • Rear evaporator outlet line
  • Rear evaporator
  • Rear heater core
  • Rear heating, ventilation and air conditioning control module
  • Rear temperature door actuator
  • Rear thermostatic expansion valve
  • Rear evaporator

Instrumentation and warning systems

  • Instrument panel and interior switches illumination
  • DTC chart: body control module (BCM)

Instrumentation, message center and warning chimes

  • Instrument panel cluster
  • Instrument panel cluster lens
  • Instrument panel cluster
  • DTC chart: instrument panel cluster
  • Message center
  • Warning chimes
  • Seatbelt minder deactivating / activating
  • Warning chimes - system operation and component description

Horn

  • Horn
  • DTC chart: horn
  • Horn removal and installation

Parking aid

  • Specifications
  • Azimuth system check
  • Parking aid
  • DTC chart
  • Front active park assist sensors
  • Rear active park assist sensors

Battery and charging system

  • Charging system

Battery, mounting and cables

  • Specifications
  • Battery and cables - overview
  • Battery diagnosis and testing
  • Battery and cables - system operation and component description
  • Battery charging
  • Battery disconnect and connect
  • Battery drain check
  • Battery cables
  • Battery removal and installation'generator current sensor

Voltage converter / inverter

  • Direct current / alternating current inverter
  • Alternating current power outlet socket
  • Direct current / alternating current inverter

Information and entertainment

  • Information and entertainment system
  • DTC chart: ACM
  • Bezel diagnostics
  • Audio front control module
  • Audio unit antenna cable
  • Audio unit antenna
  • Front control / display interface module
  • Front controls interface module
  • Front door speaker
  • Front door tweeter speaker
  • Rear door speaker
  • Audio input jack
  • Global positioning system module
  • Satellite radio antenna cable
  • Ync module to universal serial bus port cable
  • Microphone
  • Subwoofer speaker

Lighting

  • Exterior lighting
  • Diagnosis and testing
  • Headlamp adjustment
  • Front fog lamp bulb
  • Front fog lamp
  • Ballast
  • Headlamp assembly
  • Headlamp bulb
  • Headlamp control module
  • Headlamp leveling sensor
  • Headlamp switch
  • High mounted stoplamp
  • Light sensor
  • Rear lamp assembly
  • Rear lamp bulb
  • Rear turn signal lamp bulb
  • Stoplamp switch
  • Interior lighting
  • DTC chart: BCM

Electrical distribution

  • Module communications network
  • Communications network
  • DTC chart: gateway module
  • Between the integrated diagnostic system and the vehicle
  • Module configuration
  • Module programming

Electronic feature group

  • A perimeter anti-theft alarm
  • Perimeter anti-theft alarm
  • DTC chart

Passive anti-theft system

  • DTC charts
  • Anti-theft security access
  • Key programming using two programmed keys
  • Passive anti-theft system transceiver
  • Passive anti-theft system
  • Anti-theft security access
  • Key programming using two programmed keys
  • Passive anti-theft system center antenna

Remote convenience

  • Universal transmitter

Cruise control

  • Cruise control - system operation and component description
  • Cruise control - overview
  • DTC charts
  • Collision warning and collision avoidance system
  • Head up display module
  • Side and rear vision
  • Lane keeping system
  • Multifunction electronic modules
  • Module controlled functions
  • DTC chart: body control module
  • Factory mode deactivation
  • Transport mode deactivation
  • Body control module
  • Driver door module
  • Passenger door module
  • Radio transceiver module

Body

  • Rear door check arm
  • Power liftgate motor
  • Liftgate
  • Liftgate anti-pinch switch
  • Hood alignment
  • Front door alignment
  • Rear door alignment
  • Power liftgate initialization
  • Liftgate alignment
  • Body closures
  • Hood
  • Fender
  • Fender splash shield
  • Engine undershield
  • Engine undershield - police
  • Cowl panel
  • Cowl panel grille
  • Active grille shutter
  • Active grille shutter actuator
  • DTC chart: powertrain control module
  • Active grille shutter
  • Front end body panels
  • Symptom chart
  • Body - overview
  • Specifications
  • Body system - general information
  • Roof rail
  • Rocker panel moulding
  • Front fender moulding
  • Front door upper moulding
  • Rear spoiler
  • Rear door upper moulding
  • Rear door moulding
  • Liftgate moulding
  • Finish panel repair
  • Steering column shrouds
  • Loadspace trim panel
  • Headliner
  • Headliner - lowering
  • Rear door trim panel
  • Liftgate trim panel
  • Fuel filler door
  • Fuel filler door spring
  • Rear gate trunk module
  • Hands-free liftgate actuation upper sensor
  • Hands-free liftgate actuation module
  • Hands-free liftgate actuation lower sensor
  • Front door
  • Front door check arm
  • Rear door
  • Windshield moulding
  • Front door moulding
  • Rear quarter panel moulding
  • Rear view mirrors
  • Power mirrors synchronization
  • Exterior mirror
  • Interior rear view mirror
  • Front seats
  • Driver front seat module
  • Driver multi-contour seat module
  • Front head restraint guide sleeve
  • Front seat backrest blower motor
  • Front seat control switch
  • Front seat power lumbar assembly
  • Front seat track
  • Second row seats
  • Power fold seat control
  • Second row double seat
  • Third row seats
  • Glass, frames and mechanisms
  • Lead terminal repair
  • Power door window initialization
  • Fixed glass
  • Instrument panel and console
  • Handles, locks, latches and entry systems
  • Wipers and washers
  • Roof opening panel
  • Bumpers
  • Seatbelt systems
  • Frame and mounting

Wiring diagrams

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