Ford Focus II since 2005 (updating 2008), repair e-manual (in Russian)

Content

Your Ford Focus car

• Introduction
• Safety first!
• Troubleshooting an emergency
• Starting the engine from an additional power source
• Wheel replacement
• Leak detection
• Towing
• Weekly checks
• Checks under the hood of the car
• Engine oil level
• Coolant level
• Level of a brake liquid and a working liquid of coupling
• Power Steering fluid level
• Tire condition and air pressure
• Washer fluid level
• Windshield wipers
• Battery
• Lamps and fuses
• Working fluids and lubricants
• Tire pressure

The instruction on operation and maintenance service of the car

• Technical information of the car
• Controls, dashboard, interior equipment
• Car body care

Regular maintenance - petrol engines

• General information
• Regular maintenance
• Replacement of engine oil and filter
• Checking the correctness of lighting and sound signal
• Checking the condition of the hoses and the presence of leaks
• Checking the electrical wires in the engine compartment
• Checking brake pads and brake discs
• Exhaust system check
• Checking the wheels, suspension components and steering
• Checking the CV joint and anther of the drive shaft
• Checking the underbody and brake / fuel lines
• Lubrication of locks and canopies
• Checking the reliability of tightening the wheel nuts
• Road test
• Replacing the particle filter
• Checking and adjusting the parking brake)
• Seat Belt Inspection
• Replacement of air filter element
• Replacement of spark plugs
• Replacing the timing belt
• Checking and replacing the auxiliary drive belt
• Checking the automatic transmission fluid level
• Checking the hydraulic fluid level
• Brake fluid replacement
• Replacing the remote control battery
• Checking and replacing the coolant

Regular maintenance - diesel engines

• General information
• Regular maintenance
• Replacement of engine oil and filter
• Checking the correctness of lighting and sound signal
• Checking the condition of the hoses and the presence of leaks
• Checking the electrical wires in the engine compartment
• Seat belt inspection
• Checking brake pads and brake discs
• Exhaust system check
• Checking the wheels, suspension components and steering
• Checking the CV joint and anther of the drive shaft
• Checking the underbody and brake / fuel lines
• Lubrication of locks and canopies
• Checking the reliability of tightening the wheel nuts
• Road test
• Replacing the particle filter
• Checking and adjusting the parking brake
• Draining and replacing water from the fuel filter
• Replacement of air filter element
• Replacing the timing belt
• Checking and replacing the auxiliary drive belt
• Brake fluid replacement
• Replacing the remote control battery
• Checking and replacing the coolant

Repair procedures without removing the engine from the engine compartment - gasoline engines with a capacity of 1.4 and 1.6 l

• General information
• Compression check - description and explanation
• Determination of the top dead center for cylinder No. 1 piston
• Cylinder head cover - removal and installation
• Valve clearance - check and adjustment
• Crankshaft pulley / torsional vibration damper - removing and installing
• Timing belt cover covers - Removing and installing
• Timing belt - removal, inspection and installation
• Timing belt tensioner and sprockets - removal, inspection and installation
• Camshaft oil seals - replacement
• Camshafts and pushers - removal, inspection and installation
• The head of the block of cylinders - removal, check and installation
• Crankcase - removal and installation
• Oil pump - removal, inspection and installation
• Engine oil pressure sensor
• Crankshaft oil seals - replacement
• Handwheel / drive clutch disc - removal, check and installation
• Engine / gearbox mountings - check and replace

Repair procedures without removing the engine from the engine compartment - gasoline engines with a volume of 1.8 and 2.0 liters

• General information
• Compression check - description and explanation
• Determination of the top dead center for cylinder No. 1 piston
• Cylinder head cover - removal and installation
• Valve clearance - check and adjustment
• Pulley of a crankshaft
• Timing chain cover - removing and installing
• Chain of drive GDM, directing - removal, check and installation
• Camshafts and pushers - removal, inspection and installation
• Crankshaft oil seals - replacement
• Cylinder head - removal and installation
• Crankcase - removal and installation
• Oil pump - removal, inspection and installation
• Engine oil warning light sensor - removing and installing
• Handwheel / drive clutch disc - removal, check and installation
• Engine / gearbox mountings - check and replace

Repair procedures without removing the engine from the engine compartment - diesel engines with a volume of 1.8 liters

• General information
• Compression check and leak detection - description and explanation
• Determination of the top dead center for the cylinder piston No 1
• Cylinder head cover - removal and installation
• Valve clearance - check and adjustment
• Crankshaft pulley - removing and installing
• Timing belt - removing and installing
• Timing belt tensioner and sprockets - removal, inspection and installation
• Camshaft and pushers - removal, inspection and installation
• Camshaft seal - replacement
• The head of the block of cylinders - removal, check and installation
• Crankcase - removal and installation
• Oil pump - removal, inspection and installation
• Engine oil warning light sensor - removing and installing
• Oil cooler - removal and installation
• Crankshaft oil seals - replacement
• Flywheel - removal, inspection and installation
• Engine / gearbox mountings - check and replace

Removal and overhaul of gasoline engines

• General information
• Removing engine / gearbox - preparation and precautions
• Engine and gearbox assembly - removal, disconnection and installation
• Major engine repairs - general information
• Cylinder head - disassembly, cleaning, inspection and assembly
• Main bearing caps
• Pistons and connecting rods
• Crankshaft
• Engine overhauling -   build sequence
• The engine is the beginning of traffic after major repairs

Removal and overhaul of diesel engines

• General information
• Major engine repairs - general information
• Removing engine / gearbox - methods and precautions
• Engine / gearbox - removing, detaching and installing
• Engine overhauling - sequence of disassembly
• Cylinder head - disassembly
• Cylinder head and valves - cleaning and checking
• Cylinder head - assembly
• Chain of injection pump drive - removal,   check and installation
• Piston / connecting rod assembly - removal
• Crankshaft removal
• Cylinder block / crankcase - cleaning and inspection
• Piston / connecting rod assembly - check
• Crankshaft check
• The main bearing and the lower end of the connecting rod - check
• Engine overhaul - assembly sequence
• Piston rings - installation
• Crankshaft - installation
• Piston / connecting rod assembly - installation
• The engine is the beginning of traffic after major repairs

Cooling system, heater and air conditioning

• General information
• Coolant (antifreeze) - general information
• Cooling hoses - detach and replace
• Thermostat - removal and installation
• Electrical cooling fan - check, remove and install
• Electronic components of the cooling system - removal and installation
• Radiator and expansion tank - removal, inspection and installation
• Water pump - check, remove and install
• Components of the heater / ventilation system - removal and installation
• Heater / air conditioning controls - removal and installation
• Air conditioning system - General information and precautions
• Components of the air conditioning system - removal and installation
• Additional electric heater (only diesel engines) - general information, removal and installation

The power supply and exhaust system

• General information and precautions
• Power system - pressure relief
• Unleaded fuel - general information and use
• Fuel lines and fittings - general information
• Air filter assembly - removing and installing
• Accelerator pedal - removal and installation
• Fuel tank - removal, inspection and installation
• Fuel pump / fuel level transmitter - removal and installation
• Gravity tank valve - removing and installing
• Inertial shut-off valve of the power supply system - removal and installation
• Power system - check
• Components of the fuel injection system - removal and installation
• Collectors - removal and installation
• Exhaust system - general information, removal and installation

The power supply and exhaust system - diesel engines

• General information and precautions
• Air filter assembly - removing and installing
• Fuel tank - removal and installation
• Accelerator pedal - removal and installation
• Fuel injection system - general information
• Power system - refueling and pumping
• Fuel level transmitter - removing and installing
• Fuel injection system - check and adjustment
• High-pressure fuel pump (fuel pump) - removing and installing
• Fuel injectors - removal and installation
• Components of the engine management system - removal and installation
• Turbocharger - description and precautions
• Turbocharger - removal and installation
• Turbocharger - check and overhaul
• Intercooler - removing and installing
• Collectors - removal and installation
• Exhaust system - general information and component replacement

Control systems for harmful emissions - gasoline engines

• General information
• Catalytic converter - general information and precautions
• Crankcase ventilation system - checking and replacing components
• The system for catching fuel vapor - checking and replacing components
• Control systems for harmful emissions - checking and replacing components

Emission control systems - diesel engines

• General information
• Catalytic converter - general information and precautions
• Crankcase ventilation system - checking and replacing components
• Control systems for harmful emissions - checking and replacing components

Starting and charging systems - petrol engines

• General information and precautions
• Battery - check and charge
• Battery - removal and installation
• Charge system - check
• Generator - removal and installation
• Startup system - check
• Starter - removal and installation
• Starter - check and overhaul

Starting and recharging systems - diesel engines

• General information and precautions
• Battery - check and charge
• Battery - removal and installation
• Charge system - check
• Generator - removal and installation
• Generator - replacement of brush holders
• Startup system - check
• Starter - removal and installation
• Starter - check and overhaul
• Preheating system - general information
• Preheating system - checking
• Glow plugs - removal, inspection and installation

Ignition system - petrol engines

• Ignition system - general information and precautions
• Ignition system - check
• Ignition coils - removal and installation
• Ignition advance - check and adjustment
• Detonation sensor - removal and installation

Clutch

• General information
• Clutch pedal - removal and installation
• Master brake cylinder - removal and installation
• Clutch slave cylinder - removing and installing
• Hydraulic clutch system - bleeding pressure
• Clutch assembly - removal, inspection and installation
• Clutch release bearing - removal, inspection and installation

Manual transmission - versions with diesel engines

• General information
• Gear shift housing - removing and installing
• Selector cables - removal and installation
• Oil seals - replacement
• Reversing light switch - removal and installation
• Transmission oil - draining and refueling
• Manual gearbox - removing and installing
• Major overhaul of the gearbox - general information

Automatic transmission

• General information
• Fault detection - general
• Cable of the selector - removal, installation and adjustment
• Selector components - removal and installation
• Gearbox sensors - removing and installing
• Oil seals - replacement
• Transmission oil sump - removal and installation
• Radiator for automatic gearbox - removing and installing
• Automatic gearbox - removal and installation
• Overhaul of an automatic transmission - general information

Power shafts

• General information
• Drive shafts - removal and installation
• Anther of the outer CV joint - replacement
• Anther of internal CV joint - replacement
• Right-hand drive shaft bearing support - removing and installing
• Reassembly of the drive shaft - general information

Brake system

• General information
• Front brake pads are replacement
• Front brake caliper - removal, bulkhead and installation
• Front brake disc - check, remove and install
• Rear brake drum - removal, inspection and installation
• Rear brake pads for drum brakes - replacement
• Rear service brake cylinder - removing and installing
• Rear brake pads of disc brakes - replacement
• Rear brake caliper - removal, overhaul and installation
• Rear brake disc - check, remove and install
• Master brake cylinder - removal, overhaul and installation
• Brake pedal - removal and installation
• Hydraulic pipelines and hoses - replacement
• Hydraulic system - pumping
• Vacuum brake booster - checking, removing and installing
• A hose of the vacuum amplifier of brakes with the return valve - removal, check and installation
• ABS hydraulic unit - removal and installation
• ABS wheel sensor - checking, removing and installing
• Components of the electronic stabilization system - removal and installation
• Anti-slip system - general information
• Brake switches - removal, installation and adjustment
• Parking brake lever - removal and installation
• Parking brake cables - removal and installation
• Vacuum pump - removal and installation (versions with diesel engines)
• Vacuum pump - check and bulkhead (versions with diesel engines)

Suspension and steering

• General information
• Front hub assembly - removal and installation
• Front suspension bracket - Removing and installing
• Front suspension rack - dismantling, inspection and assembly
• The lever of a forward suspension bracket with a spherical support - removal, a bulkhead and installation
• Front anti-roll bar - removal and installation
• Rear hub bearing replacement
• Rear hub housing / transverse link - removing and installing
• Rear shock absorber - removal and installation
• Rear helical spring - removal and installation
• Rear suspension levers - removing and installing
• Rear anti-roll bar - removal and installation
• Steering wheel - removal and installation
• Steering column - removal and installation
• Steering rail - removal and installation
• Anthers of the steering rack - replacement
• Steering system - pumping
• Power steering pump - removal and installation
• The tip of the steering rod - removal and installation
• Wheel alignment angles - general information
• Front subframe - removal and installation

Body and its equipment

• General information
• Service - body and bottom
• Maintenance - upholstery and rugs
• Minor body damage - repairs
• Serious body damage - repairs
• Bumpers - removal and installation
• Radiator grille - removal and installation
• Hood - removal, installation and adjustment
• Hood lock - removal, installation and adjustment
• Internal door trim - removal and installation
• Glass of the door window - removal and installation
• Window lift - removing and installing
• Door handle and lock components - removal and installation
• Door - removal and installation
• External rear-view mirror - removal and installation
• Interior rear view mirror - removal and installation
• Trunk lid - removing and installing
• Components of the boot lid lock - removal and installation
• Trunk door - removal and installation
• Support struts - removal and installation
• Components of the trunk lid lock - removal and installation
• Central door locking system - check, reprogram, remove and install
• Windshield and fixed windows - removal and installation
• Side facing body moldings and glued emblems - removal and installation
• Hatch - General information and adjustment
• Seats - removal and installation
• Seat belts - removal and installation
• Interior trim panels - removal and installation
• Central console - removal and installation
• Ceiling console - removal and installation
• Glovebox - removing and installing
• Dashboard - removal and installation
• Underwing - removal and installation
• Body check dimensions

Body electrical systems

• General information and precautions
• Detection of malfunctions in the electrical system - General information
• Fuses and relays - general information
• Ignition switch - removal and installation
• Switches - removal and installation
• Lamps for external lighting - replacement
• Indoor lighting lamps - replacement
• External block lamps - removal, installation and adjustment of the beam
• System of xenon headlight gas discharge headlamps - removal of components, installation and adjustment
• Instrument cluster - removal and installation
• Windscreen wiper components - removing and installing
• Washer system - general information
• The drive of a screen wiper of a door of a luggage carrier - removal and installation
• Sound signals - removal and installation
• Drive of the sunroof - removal and installation
• Central locking system for doors - general information
• Components of parktronics - general information, removal and installation
• Audio / DVD systems - uninstall and install
• Antenna - removal and installation
• Speakers - removal and installation
• Airbag system - general information and precautions
• Components of the airbag system - removal and installation
• Anti-theft alarm system - general information
• Electronic control units - removal and installation
• Fuel Tank Drive - removing and installing

Electroschemes

Applications

• General repair procedures
• Lifting the car with a jack, the points of the pillars
• Tools and devices
• Checking the technical condition of the car
• Troubleshooting

Customers reviews