Ford Escape / Ford Maverick / Mazda Tribute since 2003, repair e-manual (in Russian)

Content

Instruction manual

• Dashboard
• Controls and interior equipment
• Seats and elements of the passive safety system
• Starting the engine
• Driving a car

General Information

• About this guide
• Cars Ford Escape, Mazda Tribute and Ford Maverick
• Vehicle identification numbers
• Acquisition of spare parts
• Methods of service, tools and work equipment
• Lifting the jack and towing a car
• Starting an engine from an auxiliary battery
• Translation of decimal values ??in inches to values in millimeters
• Conversion factors
• Safety first!
• Service fluids and lubricants
• Determining the causes of malfunctions

Daily Care and Maintenance

• Ford Escape and Mazda Tribute car service schedule
• Introduction
• General recommendations for car care
• Checking the levels of service fluids and lubricants (every 400 km or weekly)
• Checking the condition and tire inflation pressure (every 400 km or weekly)
• Replacement of engine oil and oil filter (every 4800 km or once every three months)
• Inspection and replacement of windshield wiper blades (every 12,000 km or once every six months)
• Inspection, maintenance and charging of the battery (every 12,000 km or every six months)
• Checking the cooling system (every 12,000 km or every six months)
• Rearrangement of the wheels (every 12,000 km or once every six months)
• Inspection of seat belts (every 12,000 km or every six months)
• Inspection and replacement of hoses that are in the engine compartment (every 24,000 km or once a year)
• Checking the technical condition of the braking system (every 24,000 km or once a year)
• Checking the technical state of the steering and suspension (every 24,000 km or once a year)
• Checking the technical condition of the fuel system (every 24,000 km or once a year)
• Checking the transmission oil level in the manual transmission (every 24,000 km or once a year)
• Checking the level of the transmission fluid in the transfer case (every 24,000 km or once a year)
• Checking the condition and replacing the air filter (every 24,000 km or once a year)
• Inspection of drive shaft covers (every 24,000 km or once a year)
• Checking the technical condition of the exhaust system (every 48,000 km or every two years)
• Replacing the fuel filter (every 48,000 km or every two years)
• Maintenance of the cooling system (coolant draining, flushing and filling) (every 48,000 km or every two years)
• Replacement of the brake fluid (every 48,000 km or every two years)
• Checking the condition and replacing the drive belt (every 48,000 km or every two years)
• Replacing the transmission fluid of the automatic transmission (every 48,000 km or every two years)
• Changing the oil of the manual transmission (every 48,000 km or every two years)
• Replacing differential oil (4WD versions) (every 48,000 km or every two years)
• Changing the fluid in the transfer case (4WD versions) (every 48,000 km or every two years)
• Replacement of the crankcase ventilation valve (PCV) - 4-cylinder engines (every 96,000 km or every four years)
• Inspection and replacement of spark plugs (check intervals are shown in the maintenance schedule)
• Checking the status of the ignition coil (V6 engines) (every 96,000 km or every four years)
• Inspection and replacement of spark plug wires - 4-cylinder engines (every 96,000 km or every four years)

Four-cylinder engine

• General Information
• Repair procedures that can be performed without removing the engine from the engine compartment
• Determination of the top dead center for the cylinder piston No1
• Cylinder head cover - removal and installation
• Valve clearance - check and adjustment
• Intake manifold - removal and installation
• Exhaust manifold - removal and installation
• Crankshaft Pulley - Removing and installing
• Timing belt (2.0 liter engines) - removal, inspection and installation
• Timing Chain Cover, chain and tensioner - Removing and installing
• Front engine oil seals - replacement
• Camshafts and pushers - removal, inspection and installation
• Cylinder head - removal and installation
• Crankcase - removal and installation
• Oil pump - removal, inspection and installation
• Flywheel - removal, inspection and installation
• Main rear seal
• Engine supports - checking and replacing

The V6 engine

• General information
• Car repair without removing the engine from the engine compartment
• The top dead center (TDC) of the piston of the first cylinder is the location
• Valve mechanism covers - removing and installing
• Intake manifold - removal and installation
• Exhaust manifolds - removal and installation
• Pulley and front crankshaft seal - removal and installation
• Front engine cover - removal and installation
• Drive chains, tensioners and guides - removal, inspection and installation
• Camshafts, hydraulic expansion joints and rocker arms - removal, inspection and installation
• Cylinder heads - removing and installing
• Pallet - removal and installation
• Oil pump - removal, inspection and installation
• Rear main engine oil seal - replacement
• Drive disk - removal and installation
• Engine mountings - inspection and replacement

Major engine repairs

• General information
• Checking the oil pressure
• Compression check in engine cylinders
• Diagnosis with measurement of the degree of dilution
• Alternative methods of engine restoration
• Engine removal - methods and precautions
• Engine - removal and installation
• Engine overhauling - sequence of disassembly
• Pistons / connecting rods - removal and installation
• Crankshaft - removal
• Engine overhaul - assembly sequence
• The first start-up and engine break-in after major overhaul

Cooling, heating and air conditioning systems

• General information
• Antifreeze - general information
• Thermostat - check of working capacity and replacement
• Engine cooling fans - functionality and replacement check
• Expansion tank - removal and installation
• Radiator - removal and installation
• Cooling pump - performance test
• Cooling pump - removing and installing
• Coolant temperature sensor - operation and replacement test
• Resistor and electric motor of the heater fan - replacement
• Control panel for heating and air conditioning - removal and installation
• Heater - replacement
• Air conditioning and heating systems - operation and maintenance check
• Air conditioning compressor - removal and installation
• The filter - the dehumidifier of an air conditioning system - removal and installation
• Condenser for air conditioning - removal and installation
• Compressor clutch cycle switch - replacement
• Drainage pipe of air conditioning system - removal and installation
• Lube oil cooler - removing and installing

Fuel and exhaust system

• General information and precautions
• Pressure relief in the fuel system
• Fuel pump / fuel pressure check
• Fuel lines and their couplings - general information
• Fuel pump / fuel level sensor - Removing and installing
• Fuel tank - removal and installation
• Cleaning and refueling the fuel tank - general information
• Air cleaner - removal and installation
• Throttle cable - removal, installation and adjustment
• Multipoint fuel injection (MFI) - general information
• Fuel injection system - general condition check
• Throttle unit - inspection, removal and installation
• Extinguisher of fuel pulsation - removal and installation
• Fuel receiver and nozzles - removal and installation
• Exhaust system - inspection and replacement of elements

Engine electrical systems

• General information, precautions and battery disconnection
• Battery - emergency start from external battery
• Battery - inspection, removal and installation
• Battery cable replacement
• Ignition system - general information
• Ignition system - prevention
• Ignition coils - replacement
• Charging system - general information and precautions
• Charge system - prevention
• Generator - removal and installation
• Launch system - general information and precautions
• Starter and its electrical circuit - status check
• Starter - removal and installation

Exhaust gas control and engine control systems

• General information
• On-board diagnostic system (OBD) and DTCs
• The camshaft position sensor (CMP) is a replacement
• Clutch pedal position sensor (CPR) - replacement
• Crankshaft position sensor (TFR) - replacement
• Cylinder head temperature sensor (CST) - replacement
• Coolant temperature sensor (ECT) - replacement
• Detonation sensor - replacement
• Airflow meter (MAF) - replacement
• The sensor of rotation of the secondary shaft (OSS) - replacement
• Oxygen sensors - general information and replacement
• Hydraulic power steering system pressure sensor (PSP) - replacement
• Throttle position (TP) sensor - replacement
• Selector lever (TR) - replacement and adjustment
• Turbine shaft speed sensor (TSS) - replacement
• Vehicle speed sensor (VSS) - replacement
• Engine control module (PCM) - replacement
• Idle valve (IAC) - replacement
• Catalytic converters
• Fuel vapor recovery system (EVAP) - general description and replacement of elements
• The EGR system is a general description and replacement of elements
• Crankcase ventilation system (PCV) - general description and replacement of elements

Manual transmission

• General information
• Gear lever - removal and installation
• Shift mechanism (2WD) - removal and installation
• Cables for gear change (4WD) - removal and installation
• Transmission oil seals - replacement
• Manual gearbox - removing and installing
• Repair manual transmission - general information
• Transmission supports - replacement

Automatic transmission

• General information
• Diagnosis - general information
• Selector lever - replacement
• Selector cable - replacement and adjustment
• Additional cooler - removal and installation
• Automatic gearbox - removal and installation
• Automatic transmission repair - general information

Transfer case

• General information
• Rear transmission output shaft o-ring - removal and installation
• Drive shaft oil seal (right) - removing and installing
• Transfer case - removal and installation
• Mode switch

Clutch and transmission

• General information
• Clutch - description and verification
• Clutch master cylinder - removal and installation
• Clutch slave cylinder - removing and installing
• Hydraulic clutch system - pumping
• Clutch elements - removal, inspection and installation
• Releaser and clutch fork - removal, inspection and installation
• Drive shafts - removal and installation
• Drive shaft cover - replacement
• Cardan shaft - removal and installation (all-wheel drive vehicles)
• Seals of the rear axles (all-wheel drive vehicles) - replacement
• Differential (all-wheel drive vehicles) - removal and installation

Brake system

• General information
• Anti-lock braking system - general information
• Disc brake pads - replacement
• Disc brake caliper - removal and installation
• Brake disc - inspection, removal and installation
• Brake shoe pads - replacement
• Service brake cylinder - removal, repair and installation
• Master cylinder - removal and installation
• Hoses and pipes of brake system - inspection and replacement
• Hydraulic braking system - pumping
• Vacuum brake booster - performance check, removal and installation
• Parking brake - adjustment of the mechanism
• Stop light sensor - replacement

Suspension and steering

• General information
• Shock absorber (front) - removal, inspection and installation
• Suspension and suspension spring - replacement
• Stabilizer of lateral stability (front) and its bushings - removal and installation
• Suspension lever (front) - removing, inspection and installation
• Rotary fist and hub - removal and installation
• Hub and bearing (front) - Removing and installing
• Shock absorber (rear) - removal, inspection and installation
• Suspension levers (rear) - removal and installation
• Spring of suspension (rear) - removal and installation
• Hub and bearing (rear) - removal and installation
• Steering wheel - removal and installation
• Steering column - removal and installation
• Tips of steering rods - removal and installation
• Power Steering Pads - Replacement
• Steering gear - removal and installation
• Power steering pump - removal and installation
• Hydraulic power steering system - pumping
• Hydraulic power steering system cooling system cooler
• Wheels and tires - general information
• Wheel alignment angles - general information

Car body

• General information
• Body - service
• Vinyl cladding - maintenance
• Upholstery and carpets - maintenance
• Body repair - minor damage
• Body repair - serious damage
• Loops and locks - maintenance
• Wind and fixed glass - replacement
• Hood cover - removal, installation and adjustment
• Latch and bonnet bonnet cable - removal and installation
• Bumpers - removal and installation
• Front wing - removal and installation
• Radiator grille - removal and installation
• Interior liner and chute - removal and installation
• Facing panels of doors - removal and installation
• Doors - removal, installation and adjustment
• Latch, lock cylinder and door handle - removal and installation
• Glasses of door windows - removal and installation
• Lift - removal and installation
• Mirrors - removal and installation
• Rear hinged door - removal, installation and adjustment
• Remote actuator, latch of the folding door and its windows - removal and installation
• Central console - removal and installation
• Dashboard cover
• Covers of a casing of a steering column - removal and installation
• Instrument panel - removal and installation
• Seats - removal and installation

Electrical equipment of a car

• General information
• Determining the causes of faults in electrical circuits - general information
• Fuses and inserts - general information
• Circuit breakers - general information
• Relay - general information and validation
• Circuit breaker / hazard warning light interrupter - operation check and replacement
• Switch and ignition lock cylinder - replacement
• Switches located on the steering column - replacement
• Switches located on the dashboard - replacement
• Instrument panel - removal and installation
• Windshield wiper motor - operation check and replacement
• Car radio and speakers - Removing and installing
• Antenna and its cable replacement
• Rear window heater - performance check and repair
• Headlamp bulbs - replacement
• Headlights - adjustment
• Headlights - replacement
• Signal replacement
• Replacement of lighting fixtures
• Side mirrors with electric drive - description
• Speed-keeping system - description
• Power windows - description
• Automatic door locks - description
• Daylight-saving lighting (DRL) - general information
• Airbag system - general information and precautions
• Wiring diagrams - general information

Alphabetical index

Customers reviews