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Ford Escort / Orion 1980 thru 1990, repair e-manual (in Russian)

Ford Escort / Orion 1980 thru 1990, repair e-manual (in Russian)
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Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-054-8
Number of pages: 288
Format: file PDF

About the manual

Engine type: OHV / HCS / CVH / LTA

Engine capacity: 1.1 / 1.3 / 1.4 / 1.6 / 1.6D l.

Power: 55 / 75 / 69 / 79 / 60 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Gusi-Lebedi
Categories: Ford
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-054-8
Number of pages: 288
Format: file PDF

About the manual

Engine type: OHV / HCS / CVH / LTA

Engine capacity: 1.1 / 1.3 / 1.4 / 1.6 / 1.6D l.

Power: 55 / 75 / 69 / 79 / 60 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Content

Operating instructions

Maintenance

  • Weight and dimensions
  • Specifications
  • Capacities
  • Lubricants and fluids
  • Maintenance
  • Service
  • Vehicle identification numbers
  • Service procedures
  • General description
  • Intensive service
  • Weekly checks
  • Checking fluid levels
  • Tire check
  • Tire wear pattern
  • Every 10,000 km or every 6 months
  • Changing engine oil and filter
  • Checking the electrical system
  • Oil filler cap cleaning - OHV and HCS engines
  • Check for leaks
  • Exhaust manifold nuts tightness test - RS turbocharged models
  • Adjustment of frequency of idling and quality of mix
  • Checking ignition system components
  • Distributor lubrication - contact breaker models
  • Breaker contact plate adjustment - contact breaker models
  • Checking the ignition timing - models with contact breaker
  • Changing spark plugs - RS turbocharged models
  • Checking the brake pads of the front brake
  • Checking the brake pads of the rear brake
  • Suspension and steering test
  • Check seat belts
  • Checking the alternator drive belt
  • Every 20,000 km or after 12 months
  • Valve clearance adjustment - OHV and HCS engines
  • Exhaust system check
  • Checking the tightness of the turbogenerator nuts to the manifold - RS turbocharged models
  • Replacing spark plugs
  • Replacing breaker contact plates
  • Checking the gearbox oil level
  • Automatic transmission fluid level check
  • Testing the automatic transmission selection mechanism
  • Drive shaft check
  • Checking the wheels
  • Lubricating doors, bonnet and locks
  • Road test
  • Every 40,000 km or after 2 years
  • Coolant replacement
  • Replacing the air filter element
  • Crankcase ventilation filter replacement - CVH Engines
  • Replacing the fuel filter - engines with fuel injection system
  • Every 60,000 km or after 3 years
  • Timing belt replacement - CVH engines
  • Inspecting brake components
  • Brake fluid replacement

OHV and HCS gasoline engines

  • Specifications
  • General description
  • Repair work in the engine compartment
  • Basic operations requiring engine removal
  • Cylinder head - removing and installing
  • Pallet - removal and installation
  • Valve mechanism - bulkhead
  • Crankshaft front oil seal - replacement
  • Piston / connecting rod assembly - removing and installing
  • Engine / transmission mounts - removing and installing
  • Oil pump - removal - refitting
  • Engine / driveline - removal and separation
  • Engine - disassembly
  • Inspection and maintenance
  • Cylinder head and pistons - carbon cleaning
  • Engine assembly
  • Engine / driveline - coupling and installation

CVH gasoline engines

  • Specifications
  • General description
  • Repair work in the engine compartment
  • Basic operations requiring engine removal
  • Timing belt - removing, installing, and adjusting
  • Glands - replacement
  • Camshaft - removing and installing
  • Cylinder head - removing and installing
  • Pallet - removal and installation
  • Pistons / connecting rods - removal and installation
  • Engine / transmission mounts - removing and installing
  • Engine / driveline - removal and separation
  • Engine - disassembly
  • Inspection and maintenance
  • Cylinder head and pistons - carbon cleaning
  • Engine assembly
  • Engine / driveline - coupling and installation
  • Engine oil cooler - removing and installing

Diesel engine

  • Specifications
  • General description
  • Service and inspection
  • The main operations performed without removing the engine from the car
  • Engine oil and oil filter - replacement
  • Timing drive belt - inspecting and checking tension
  • Timing belt - removing, installing and tensioning
  • Valve clearances - check and adjust
  • Camshaft - removing and installing
  • Installation of gas distribution phases - check and adjustment
  • Cylinder head - removing and installing
  • Cylinder head - bulkhead
  • Cylinder head and pistons - carbon cleaning
  • Glands - replacement
  • Pallet - removal and installation
  • Drive and gear cover - removal and installation
  • Drive cover - removing and installing
  • Oil pump - removing, inspecting, and installing
  • Pistons and connecting rods - removal and installation
  • Flywheel - removal and installation
  • Engine / transmission mounts - removing and installing
  • Engine removal methods
  • Engine and transmission - removal
  • Engine and transmission - separation
  • Dismantling the engine - a general description
  • Engine - complete disassembly
  • Inspection and maintenance - general description
  • Engine components - inspection and maintenance
  • Engine assembly - general description
  • Engine assembly
  • Engine - transmission connection
  • Engine and transmission - installation
  • Engine - startup after bulkhead
  • Compression testing - description

Cooling, heating and ventilation systems

  • Specifications
  • General description
  • Fan - removing and installing
  • Radiator - removal, inspection and installation
  • Thermostat - removing, inspecting and installing
  • Water pump - removal and installation
  • Fan thermal switch - check, remove h installation
  • Thermal sensor - removing and installing
  • Heating and ventilation system - description
  • Panel and heater control cables - adjustment
  • Heater control panel and cables - removal and installation
  • Heater - removal - refitting
  • Heater matrix - removing and installing
  • Supercharger motor / impeller - removal and installation

Carburetor fuel system

  • Specifications
  • General information and precautions
  • Air filter assembly - removal and installation
  • Air temperature control in the air filter - description and verification
  • Fuel priming pump - cleaning
  • Fuel priming pump - inspection, removal and installation
  • Fuel tank - removal and installation
  • The gas pedal cable - adjustment, removal and installation
  • Gas pedal - removal and installation
  • Choke lever cable - removing, installing, and adjusting
  • Manual air damper block on a carburetor Ford VV - removal, inspection and installation
  • Components of an automatic air damper carburetor Ford VV - removal, inspection and installation
  • Carburetor Ford VV - removing and installing
  • Weber 2V carburetor - adjustment
  • Weber 2V carburetor automatic choke unit - adjustment
  • Block Weber 2V carburetor automatic air damper - removal, inspection and installation
  • Weber 2V carburetor - removal and installation
  • Carburetor bulkhead - general description

Mechanical fuel injection systems Bosch K - Jetronic and Bosch KE - Jetronic

  • Specifications
  • General description and precautions
  • Air filter - removal - refitting
  • Fuel tank - removal and installation
  • Gas cable - adjustment, removal and installation
  • Gas pedal - removal and installation
  • Fuel pump - removal - refitting
  • Fuel accumulator - removal - refitting
  • Fuel nozzles and fuel supply pipes to them - removal and installation
  • Cold start valve - removing and installing
  • Additional air supply unit - removal and installation
  • Fuel dispenser - removing and installing
  • Throttle body - removing and installing
  • Fuel pressure regulator - removing and installing
  • Warm-up regulator - removal and installation
  • Electromagnetic pressure regulator actuator - removal - refitting
  • Fuel injection control module - removal - refitting
  • Air temperature sensor - removing and installing
  • Fuel launcher switch - removing and installing
  • The idle speed compensator - removal and installation
  • Turbo generator - general description
  • Charge control valve - removing and installing
  • Intercooler - removing and installing
  • Turbogenerator - removal and installation

Central fuel injection system (CFI)

  • Specifications
  • General description and precautions
  • Air filter - removal - refitting
  • Fuel tank - removal and installation
  • Gas cable - adjustment, removal and installation
  • Gas pedal - removal and installation
  • Fuel system - depressurization
  • Fuel pump - removal - refitting
  • The block of the central injection of fuel - removal and installation
  • Fuel pressure regulator - removing and installing
  • Fuel injector - removal and installation
  • Throttle position sensor - removing and installing
  • Throttle drive motor - removing and installing
  • Air temperature sensor - removing and installing
  • Coolant temperature sensor - removing and installing
  • Knock sensor - removing and installing
  • Manifold pressure sensor - removing and installing
  • Oxygen sensor (HEGO) - removal - refitting
  • Fuel supply switch (inertial) - removal and installation
  • Speed ​​sensor - removing and installing
  • The EEC IV control unit - removal and installation

Electronic distributed fuel injection system (EP1)

  • Specifications
  • General description and precautions
  • Air filter - removal - refitting
  • Fuel tank - removal and installation
  • Gas cable - adjustment, removal and installation
  • Gas pedal - removal and installation
  • Fuel system - depressurization
  • Fuel pump - removal - refitting
  • Fuel pressure regulator - removing and installing
  • Throttle body - removing and installing
  • Fuel injectors - removing and installing
  • Throttle position sensor - removing and installing
  • Idle speed ​​control valve - removing, cleaning, and installing
  • Manifold pressure sensor - removing and installing
  • Intake air temperature sensor - removing and installing
  • Coolant temperature sensor - removing and installing
  • Speed ​​sensor - removing and installing
  • Potentiometer for adjusting the mixture - removal and installation
  • Fuel switch (inertial) - removal and installation
  • The EEC IV control unit - removal and installation

Manifolds, exhaust system and exhaust gas aftertreatment system

  • Specifications
  • General description
  • Intake manifold - removing and installing
  • Exhaust manifold - removing and installing
  • Exhaust system - replacement
  • Components of a fuel vapor extraction system (CFI engines) - removal and installation
  • Crankcase gas aftertreatment system components - removal and installation
  • Exhaust gas aftertreatment system components - removal and installation

Diesel fuel system

  • Specifications
  • General description
  • Service and inspection
  • Air filter - element replacement
  • Fuel filter - draining the fluid and replacing the element
  • Idle frequency - check and adjust
  • Maximum engine speed - check and adjustment
  • Injection moment - check and adjustment
  • High pressure fuel pump - removal - refitting
  • Injection tubes - removing and installing
  • Fuel injectors - removing, inspecting and installing
  • Fuel shutoff valve - removing and installing
  • Cold start item - replacement
  • Preheating system - description and verification
  • Glow plugs and relays - removing and installing
  • The gas pedal cable - removal and installation
  • Fuel tank - removal and installation
  • Collectors - Removing and Installing
  • Exhaust system - inspect, remove, and install

Launch and charging systems

  • Specifications
  • General description and precautions
  • Troubleshooting circuit - general description
  • Battery - check and charge
  • Battery - removing and installing
  • Generator - removal - refitting
  • Alternator brushes and voltage regulator - replacement
  • Starter - check on the car
  • Starter - removing and installing
  • Starter - brush replacement
  • Ignition switch - removing and installing

Ignition system

  • Specifications
  • General description and precautions
  • Ignition system - health check
  • Capacitor (contact breaker system) - check, remove and install
  • Ignition coil - inspect, remove, and install

Grip

  • Specifications
  • General description
  • Clutch cable - removing and installing
  • Clutch pedal - removal and installation
  • Clutch assembly - removing, inspecting, and installing
  • Release bearing - removing, inspecting, and installing

Manual transmission

  • Specifications
  • General description
  • Gear shift - removing, installing and adjusting
  • Glands - replacement
  • Reversing light switch - checking, removing and installing
  • Speedometer driven gear - removing and installing
  • Mechanical transmission block - removing and installing
  • Mechanical transmission bulkhead - general description

Automatic transmission

  • Specifications
  • General description
  • Downshift link - adjustment
  • Downshift link - removing and installing
  • The mechanism of the choice of the driving mode - removal and installation
  • The cable for switching the driving mode - removal, installation and adjustment
  • Starter lock - removing, installing and adjusting
  • Automatic transmission - removing and installing
  • Automatic transmission bulkhead - general description

Drive shafts

  • Specifications
  • General description
  • Protective cover of the inner CV joint - replacement
  • Protective cover of the outer CV joint - replacement
  • Drive shaft - removing and installing
  • Drive shaft assembly - bulkhead

Brake system

  • Specifications
  • General description
  • Front brake pads - replacement
  • Front brake caliper - removing, bulking and installing
  • Front brake disc - inspection, removal and installation
  • Rear brake pads - replacement
  • The cylinder of a back brake - removal, a partition and installation
  • Brake drum - inspection and replacement
  • Handbrake - adjustment
  • Hand brake cables - replacement
  • Hand brake lever - removing and installing
  • Hydraulic brake system - bleeding (models without ABS)
  • The main cylinder - removal, a partition and installation
  • Valve for adjusting the pressure in the brake system (Sedan and Wagon models) - removal and installation
  • Brake force compensator (box models) - adjustment, removal and installation
  • Brake tubes and hoses - replacement
  • The block of the vacuum amplifier and draft - removal and installation
  • Brake pedal - removal, installation and adjustment
  • Warning lamps and brake sensors - removal and installation
  • ABS description
  • Modulator drive belt (ABS) - removing and installing
  • Modulator (ABS) - removal and installation
  • Brake force compensator depending on vehicle load (ABS) - removal and installation
  • Hydraulic brake - bleeding (ABS)

Suspension and steering

  • Specifications
  • General description
  • Front wheel bearings - replacement
  • Lower front suspension arm (cast) - removal, overhaul and installation
  • Lower front suspension arm (stamped) - removal, overhaul and installation
  • Front anti-roll bar - removal - refitting
  • Front stretch - removing and installing
  • A rack of a forward suspension bracket - removal, a partition and installation
  • Rear wheel bearings - adjustment
  • Rear wheel bearings - replacement
  • The rear shock absorber (Sedan and Station wagon models) - removal, health check and installation
  • Rear shock absorbers (box models) - removal, health check and installation
  • The rear extension (sedan and station wagon models) - removal and installation
  • Rear spring springs (Sedan and Wagon models) - removal and installation
  • Rear spring (Box Models) - removal and installation
  • The lower lever of a back suspension bracket (Sedan and Station wagon models) - removal and installation
  • Rear steering knuckle (sedan and station wagon models) - removal and installation
  • Beam of a back axis (Van model) - removal and installation
  • The rear anti-roll bar (Sedan and Wagon models) - removal and installation
  • Rear wheel angles - general description
  • Steering gear covers - replacement
  • Outer ball joint steering link - replacement
  • Steering wheel - removal and installation
  • Steering wheel - position adjustment
  • The steering column lock - removal and installation
  • Steering column - removing, bulkhead and installing
  • Steering gear - removing, reassembling, and installing
  • Wheel alignment

Body

  • Specifications
  • General description
  • Body and engine frame - service
  • Upholstery and rugs - service
  • Body repair - minor damage
  • Significant damage to the body - repair
  • Bumper components - removing and installing
  • Hood - removing and installing
  • Bonnet lock cable - removing and installing
  • Bonnet lock - removal and installation
  • Radiator grille - removing and installing
  • Door trim panel - removal and installation
  • Doors - removing and installing
  • Door handle and lock components - removal and installation
  • Door window glass and power window - removal and installation
  • The back door opening upwards - removal and installation
  • The lock and cylinder of the rear door / trunk lid - removal and installation
  • Trunk lid (Cabriolet models) - removal and installation
  • Components of a central locking system for doors - removal and installation
  • Outside Mirror - Removing and Installing
  • Windshield and not falling windows - removal and installation
  • Manhole components - removal, installation and adjustment
  • Sliding roof (Cabriolet models) - removal and installation
  • Hydraulic sliding roof - check fluid level and bleed
  • Hydraulic sliding roof components - removing and installing

Electrical system

  • Specifications
  • General description and precautions
  • Troubleshooting electrical system - general description
  • Fuses, relays and reverse current relays - general description
  • Switches - removal and installation
  • Lamps (external lamps) - replacement
  • Lamps (interior lighting) - replacement
  • External headlights and lanterns - removal and installation
  • Headlights and additional lights - checking the direction of the light beam
  • Dashboard - removal - refitting
  • Dashboard components - removing and installing
  • Cigarette lighter - removing and installing
  • Speedometer drive cable - removing and installing
  • Clock - removing and installing
  • Fuel computer components - removing and installing
  • Auxiliary warning system components - removing and installing
  • Sound signal - removal and installation
  • Windshield wiper blades and levers / rear door - removing and installing
  • Wiper and traction motor - removing and installing
  • Rear door wiper motor - removing and installing
  • Washer / wiper system components - removing and installing
  • Radio and graphic equalizer - removal and installation

Troubleshooting

  • Engine
  • Cooling system
  • Clutch
  • Automatic transmission
  • Manual gearbox
  • Drive shafts
  • Brake system
  • Suspension and steering
  • Electrical system

Wiring diagrams

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