Terex Atlas 1504 / 1604 LC excavator, repair e-manual

Content

Technical data

General information on hydraulics

• Introduction
• Explanation of symbols and bases of calculation

Cab serial 935

• General view of cab
• Right switch panel
• Left switch panel
• Special equipments
• Display and controls
• Description of the starting procedure

Hydraulics

• Servo control unit
• Distributor valves VW
• Directional control valve VW 18/25
• Directional control valve VW 18/25 for cylinder implement
• Variable displacement pump HPR 105/135-02
• Slewing motor HMF-02P
• Variable displacement motor HMV 105-02
• Brake valve
• Variable drive motor with automatic control system
• Automatic engine idle system
• Thermostat valve
• Restrictor
• Main rotation connection
• Line break protection
• Hydraulic diagrams 1504 LC, 1604 LC

Adjusting instructions and tables for 1504 LC

Adjusting instructions and tables for 1604 LC

Electric

• Code letters, terminal designations
• Symbols
• Line number codes
• Jump starting, starting with a flat battery
• Identification of the „Linde electronic box“
• The Linde CEB - 12/10 Load Limit Control System
• Explanation of the Eprom
• Encoding Linde box CEB - 12
• Sensor for watertemperature
• Fluid sensors
• Thermostat switch
• Oil pressure switch
• Pressure switch for emergency control
• Pressure-operated switch
• Circuit and location diagrams 1504 LC, 1604 LC

Engine

• Setting of valves
• Adjusting instruction
• Valve free-play scheme

Ball rotation connection

• Transport and storage
• Delivery status
• Installation
• Lubrification and maintenance
• Starting after the swing angle method

Slewing gear

• Exploded view slewing gear - GD5/GD6
• Bolt pre-loadings and tightening torques
• Maintenance

Gear box

• Exploded view
• Installation drawing
• Name plate
• Notes
• Installation
• Lubrication
• Start up
• Maintenance
• Disassembling
• Reassembly
• Break check
• Fixture drawings and schemes
• Substructure general view
• Idler unit B60

Cylinder

• General view
• Assembly

Air condition system

• Safety instructions for work on AC system
• Function
• Components
• Operation
• Maintenance
• Renewing the filter-dryer
• Cleaning/renewing filter mat of air suction filter
• Troubleshooting

Maintenance

• Safety instructions for maintenance
• Renewing hydraulic fluid filter element
• Renewing mesh strainer fuel filter
• Renewing fuel filter
• Changing engine oil, renewing engine oil filter
• Maintenance schedule
• Lubrication ponts of excavator
• Lubricants

Miscellaneous

• Centaflex coupling
• Repair instruction for welded assemblies

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