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Komatsu PC88MR-6 excavator, repair e-manual

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Publisher: © "PowerLine"
ISBN: 977-129-542-466-1
Number of pages: 316
Format: file PDF

About the manual

Engine type: Komatsu S4D95LE-3

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Excavator design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: PowerLine
Categories: Excavators , Komatsu
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "PowerLine"
ISBN: 977-129-542-466-1
Number of pages: 316
Format: file PDF

About the manual

Engine type: Komatsu S4D95LE-3

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Excavator design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Contents

Foreword

Safety

Structure, function and maintenance standard

  • Power train
  • Swing circle
  • Swing machinery
  • Track frame and idler cushion
  • Idler
  • Track roller
  • Carrier roller
  • Sprocket
  • Track shoe
  • Shoes
  • Rubber shoe
  • Swivel joint
  • Travel motor
  • Work equipment cylinder
  • Solenoid valve group
  • Hydraulic pump
  • Control valve
  • CLSS
  • Swing motor
  • Attachment
  • Travel PPC valve
  • Blade, boom swing, 2-piece boom PPC valves
  • Equipment

Testing and adjusting

  • Normal or standard technical data
  • Pump features
  • Check positions
  • Special tools
  • Measuring the engine speed
  • Checking the exhaust smoke colour
  • Adjusting valve clearance
  • Checking compression pressure
  • Testing and adjusting fuel injection timing
  • Checking engine oil pressure
  • Adjusting – checking fuel control lever linkage
  • Adjusting the tachometer sensor
  • Checking and calibrating pressure in the secondary valves
  • Checking and adjusting the (load sensing) valve
  • Adjusting valve
  • Checking TVC-EPC solenoid valve output pressure
  • Checking servo-control circuit pressure
  • Checking PPC valve delivery pressure
  • Checking solenoid valve output pressure
  • Adjusting boom safety valve
  • Adjusting ppc valve clearance
  • Measuring travel deviation
  • Analysis of the causes of hydraulic drifts
  • Methods for testing for leakages inside the swivel joint
  • Eliminating pressures from circuits
  • Measurement of clearance in swing circle bearings
  • Testing and adjusting track shoe tension
  • Air bleeding from hydraulic circuits
  • Potentiometer replacement procedure
  • Testing the air-conditioning unit
  • Emptying the air-conditioning unit

Removal and installation

  • How to read the manual
  • Precautions to be taken while working
  • Special tools
  • Counterweight
  • Injection pump
  • Engine head
  • Complete hydraulic pump
  • Servo-control pump
  • Engine - pumps
  • Complete radiator and air conditioning condenser
  • Swing motor and reduction gear
  • Swing motor
  • Swing reduction gear
  • Swivel joint
  • Control valve
  • PPC valve
  • Equipment PPC valves
  • Travel PPC valve
  • Additional equipment and boom swing PPC valve
  • Blade PPC valve
  • Accelerator
  • Controller
  • Safety microswitch
  • Hydraulic oil tank
  • Fuel tank
  • Control module
  • Evaporator unit
  • Cabin
  • Swing circle
  • Revolving frame
  • Equipment (1-piece boom version)
  • Upper equipment (2-piece boom version)
  • Boom cylinder (for 1-piece boom)
  • Boom cylinder (version with 2-piece boom)
  • Arm cylinder
  • Bucket cylinder
  • Boom swing cylinder
  • Blade cylinder
  • 2-piece boom cylinder

Other

  • Hydraulic circuit diagram (standard)
  • Electrical circuit diagram

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Customers reviews

from Daniel on 16/07/2025
The Komatsu PC88MR-6 excavator repair manual helped with hydraulic problems. Using diagrams and instructions, it was possible to find a leak in the boom hydraulic cylinder. Diagnostic code E-103 signaled a pressure drop in the circuit. It was possible to repair the hydraulic system without contacting the service.
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