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Komatsu PC20R-8 / PC27R-8 excavator, repair e-manual

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Only original manuals
Available immediately after payment
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Publisher: © "PowerLine"
ISBN: 977-129-542-464-4
Number of pages: 278
Format: file PDF

About the manual

Engine type: Komatsu 3D78AE-3FA

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Excavator design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: PowerLine
Categories: Excavators , Komatsu
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "PowerLine"
ISBN: 977-129-542-464-4
Number of pages: 278
Format: file PDF

About the manual

Engine type: Komatsu 3D78AE-3FA

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Excavator design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Contents

Safety

General

  • Hoisting instructions
  • Standard tightening torque
  • Coating materials
  • Electric wire code
  • Weight table
  • Table of oil and coolant quantities

Structure and function

  • Power train
  • Swing circle
  • Swing machinery
  • Final drive
  • Track frame
  • Recoil spring
  • Carrier roller
  • Track roller
  • Steel shoe
  • Hydraulic system
  • Hydraulic circuit diagram
  • Hydraulic pump
  • Servo piston
  • Control valve
  • CLSS
  • Swivel joint
  • Swing motor
  • Travel motor
  • Cylinder
  • Accumulator
  • Solenoid valve
  • Electrical diagram

Testing and adjustment

  • Normal or standard technical data
  • Special tools
  • Checking the engine speed
  • Adjustment of valve clearance
  • Measurement of the compression pressure
  • Control and adjustment of the tension of the fan belt
  • COntrol and adjustment of the injection timing
  • Control and adjustment of the accelerator stroke
  • Adjustment of the stroke of the blade command lever
  • Adjusting the flexible cables
  • Control and adjustment of the stroke of the travel lever
  • Adjustment of the stroke of the boom swing
  • Adjustment of the ppc valve clearances
  • Adjustment of the rubber pad and safety microswitch for servo-control engagement
  • Control and adjustment of the track-shoe tension
  • Control and regulation of the pressures in the hydraulic circuits
  • Control and regulation of the differential pressure and adjustment of the valve
  • Regulation of the PC valve
  • Control and regulation of the differential pressure and adjustment of the valve
  • Regulation of the PC valve
  • Control and regulation of the servo-control power supply
  • Elimination of residual pressures - pressurisation of the tank
  • Bleeding air from the hydraulic circuits
  • Control of hydraulic drifts - analysis of the causes of a drift
  • Checking for any leakages inside the working equipment
  • Checking for any leakages inside the swing motor
  • Methods for testing for leakages inside the swivel joint

Removal and installation

  • Starter motor
  • Alternator
  • Injection pump
  • Nozzle holder
  • Water coolant pump
  • Cylinder head
  • Engine hood
  • Canopy
  • Cab
  • Heating fan
  • Counterweight
  • Fuel tank
  • Hydraulic tank
  • Oil-cooler - radiator
  • Pump
  • Inner control valve box cover
  • Control valve
  • PPC valve
  • Servocontrol solenoid
  • Platform
  • Swivel joint
  • Swing machinery
  • Revolving frame
  • Swing circle
  • Rubber track shoes
  • Steel track-shoes
  • Sprocket wheel
  • Final drive
  • Idler and recoil spring
  • Spring recoil and thrust cylinder
  • Idler
  • Track rollers
  • Boom cylinder
  • Arm cylinder
  • Bucket cylinder
  • Boom swing cylinder
  • Blade cylinder
  • Work equipment
  • Bucket
  • Arm
  • Boom
  • Boom swing support
  • Blade

Standard maintenance

  • Swing circle
  • Final drive
  • Swing machinery
  • Sprocket
  • Track frame and recoil spring
  • Idler
  • Carrier roller
  • Track roller
  • Track shoe
  • Hydraulic pump
  • Control valve
  • Swivel joint
  • Swing motor
  • Travel motor
  • Cylinder
  • Work equipment

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Customers reviews

from Floyd on 19/06/2025
The entire structure of the machine is described, from the engine and pumps to electrical equipment. I was especially pleased with the availability of data on the calibration and adjustment of control units
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