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Komatsu PC200LC-6 excavator, repair e-manual

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Only original manuals
Available immediately after payment
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Publisher: © "PowerLine"
ISBN: 977-129-542-463-0
Number of pages: 540
Format: file PDF

About the manual

Engine type: Komatsu S6D102E

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Excavator design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: PowerLine
Categories: Excavators , Komatsu
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "PowerLine"
ISBN: 977-129-542-463-0
Number of pages: 540
Format: file PDF

About the manual

Engine type: Komatsu S6D102E

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Excavator design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Contents

General

  • Specification dimension drawings
  • Specifications
  • Weight table
  • Fuel, coolant and lubricants

Structure and function

  • Engine related parts
  • Radiator, oil cooler, aftercooler
  • Engine control
  • Power train
  • Final drive
  • Swing circle
  • Swing machinery
  • Track frame recoil spring
  • Track shoe
  • Hydraulic piping drawing
  • Hydraulic circuit diagram
  • Hydraulic tank
  • Hydraulic pump
  • In-line filter
  • Control valve
  • Self-reducing pressure valve
  • CLSS
  • Swing motor
  • Center swivel joint
  • Travel motor
  • Valve control
  • Work equipment swing PPC valve
  • Travel PPC valve
  • Service PPC valve
  • Accumulator
  • Straight-travel system
  • EPC solenoid valve
  • Boom holding valve
  • Additional filter for breaker
  • Work equipment
  • Actual electrical wiring diagram
  • Electric circuit system
  • Electric control system
  • Machine monitor system
  • Sensors

Testing and adjusting

  • Standard value table for engine
  • Standard valve table for engine chassis related parts
  • Standard valve table for engine electrical system
  • Tools for testing, adjusting, and troubleshooting
  • Measuring engine speed
  • Measuring exhaust color
  • Adjusting valve clearance
  • Measuring compression pressure
  • Measuring blow by pressure
  • Testing and adjusting fuel injection timing
  • Measuring engine oil pressure
  • Testing and adjusting fan belt tension
  • Testing and adjusting belt tension for air conditioner compressor
  • Adjusting engine speed sensor
  • Adjusting fuel control lever
  • Testing and adjusting hydraulic pressure in work equipment, swing, travel circuit
  • Testing and adjusting valve output pressure
  • Testing and adjusting control circuit oil pressure
  • Testing solenoid valve output pressure
  • Measuring PPC valve putput pressure
  • Testing travel deviation
  • Testing locations causing hydraulic drift of work
  • Measuring oil leakage
  • Releasing remaining pressure in hydraulic circuit
  • Testing clearance of swing circle bearing
  • Testing and adjusting track shoe tension
  • Bleeding air
  • Troubleshooting

Disassembly and assembly

  • Special tool
  • Starting motor
  • Alternative
  • Air conditioner compressor
  • Condenser
  • Engine oil cooler core
  • Fuel injection pump
  • Water pump
  • Nozzle holder
  • Turbocharger
  • Thermostat
  • Cylinder head
  • Radiator - hydraulic cooler
  • Engine - main pump
  • Damper
  • Fuel tank
  • Center swivel joint
  • Final drive
  • Sprocket
  • Swimg motor, swing machinery
  • Revolving frame
  • Swing circle
  • Idler - recoil spring
  • Recoil spring
  • Track roller
  • Carrier roller
  • Track shoe
  • Hydraulaic tank
  • Main pump
  • Main pump input shaft oil seal
  • Control valve
  • Main relief valve
  • Solenoid valve
  • Work equipment
  • Boom lock valve
  • Boom cylinder
  • Arm cylinder
  • Bucket cylinder
  • Hydraulic cylinder
  • Work equipment
  • Bucket
  • Operator's cab
  • Counterweight
  • Monitor assembly

Maintenance standard

  • Swing machinery
  • Swing circle
  • Final drive
  • Track frame
  • Idler
  • Carrier roller
  • Track roller
  • Track shoe
  • Hydraulic pump
  • Control valve
  • Self-reducing pressure valve
  • Swing motor
  • Travel motor
  • Work equipment
  • Travel PPC valve
  • Center swivel joint
  • Boom holding valve
  • Hydraulic cylinder
  • Work equipment
  • Dimension of work equipment

Other

  • Hydraulic piping drawing
  • Hydraulic circuit diagram
  • Actual electrical wiring diagram
  • Electrical circuit diagram
  • Operation of CLSS system as a whole

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from Allan on 01/06/2025
Used it for major repairs of the hydraulic distributor on PC200LC-6. The book contains diagrams of the hydraulic system, pressure settings, disassembly sequence.
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