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Komatsu PC160-6K / PC180LC / PC180NLC-6K excavator, repair e-manual

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Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
(9)
Publisher: © "PowerLine"
ISBN: 977-129-542-464-1
Number of pages: 656
Format: file PDF

About the manual

Engine type: SA4D102E / SAA4D107E-1

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Excavator design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: PowerLine
Categories: Excavators , Komatsu
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "PowerLine"
ISBN: 977-129-542-464-1
Number of pages: 656
Format: file PDF

About the manual

Engine type: SA4D102E / SAA4D107E-1

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Excavator design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Contents

Safety

Foreword

General

  • Specification drawings
  • Specifications
  • Weight table
  • Fuel, coolant and lubricants

Structure and function

  • Engine related parts
  • Radiator, oil cooler
  • Power train
  • Final drive
  • Swing circle
  • Swing machinery
  • Track frame recoil spring
  • Track shoe
  • Hydraulic circuit diagram
  • Fuel and hydraulic tank
  • Hydraulic pump
  • Control valve
  • CLSS
  • Swing motor
  • Center swivel joint
  • Travel motor
  • Valve control
  • Work equipment swing PPC valve
  • Travel PPC valve
  • Safety lock valve
  • PPC accumulator
  • PPC shuttle, travel junction valve
  • EPC, solenoid valve
  • Hydraulic cylinder
  • Additional filter for breaker
  • Overload warning device
  • Hose burst protection valve
  • Work equipment
  • Electrical circuit diagram
  • Engine control system
  • Electronic control system
  • Machine monitor system

Troubleshooting

Testing and adjusting

  • Table of judgement standard value
  • Standard value table for electrical parts
  • Checking and adjusting belt tension for air conditioner compressor
  • Adjusting engine speed sensor
  • Testing and adjusting governor motor lever stroke
  • Testing clearance of swing circle bearing
  • Testing and adjusting track shoe tension
  • Testing and adjusting hydraulic pressure in work equipment, swing, travel circuit
  • Testing and adjusting TVC valve output pressure (servo piston input pressure)
  • Testing and adjusting LS valve output pressure (servo piston input pressure) and LS differential
  • Testing and adjusting PPC pressure
  • Testing EPC valve, solenoid valve output pressure
  • Measuring PPC valve output pressure and testing PPC shuttle valve
  • Adjusting work equipment swing PPC valve
  • Testing travel deviation
  • Testing locations causing hydraulic drift of working equipment
  • Measuring oil leakage
  • Releasing remaining pressure in hydraulic circuit
  • Bleeding air

Disassembly and assembly

  • Special tool
  • Hydraulic oil cooler
  • Radiator, hydraulic cooler
  • Engine, hydraulic pump
  • Damper
  • Fuel tank / hyd tank
  • Center swivel joint
  • Travel motor
  • Final drive
  • Sprocket
  • Swing motor
  • Swing machinery
  • Swing motor
  • Revolving frame
  • Swing circle
  • Idler, recoil spring
  • Recoil spring
  • Track roller
  • Carrier roller
  • Track shoe
  • Main pump
  • Control valve
  • Select valve
  • Main relief valve
  • Solenoid valve
  • Boom cylinder
  • Arm cylinder
  • Bucket cylinder
  • Hydraulic cylinder
  • Work equipment
  • Bucket
  • Arm
  • Bucket, arm
  • Boom
  • Operator’s cab
  • Counterweight
  • Governor, pump controller
  • Monitor panel
  • Final drive
  • Swing machinery

Maintenance standard

  • Engine mount
  • Swing machinery
  • Swing circle
  • Final drive
  • Track frame and recoil spring
  • Idler
  • Carrier roller
  • Track roller
  • Track
  • Control valve
  • Suction-safety valve
  • Swing motor
  • Work equipment, swing PPC valve
  • Travel PPC valve
  • Service PPC valve
  • PPC shuttle valve, travel junction valve
  • EPC solenoid valve
  • Center swivel joint
  • Boom safety valve (arm safety valve)
  • Hydraulic cylinder
  • Work equipment

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Customers reviews

from Anthony on 25/06/2025
The book turned out to be indispensable when repairing the hydraulic pump and distributor on the Komatsu PC160-6K. It clearly indicates the operating pressures, the order of disassembly, checking the valves and filters. Without it, it would be difficult to understand the complex oil supply scheme.
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