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Komatsu PC120-5k / PC130-5k / PC150HD-5k / PC150NHD-5k / PC180LC-5k / PC180LLC-5k / PC180NLC-5k excavator, repair e-manual

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Publisher: © "PowerLine"
ISBN: 977-129-542-465-5
Number of pages: 613
Format: file PDF

About the manual

Engine type: Perkins 1004-4T / Komatsu S6D95L

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Excavator design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: PowerLine
Categories: Excavators , Komatsu
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "PowerLine"
ISBN: 977-129-542-465-5
Number of pages: 613
Format: file PDF

About the manual

Engine type: Perkins 1004-4T / Komatsu S6D95L

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Excavator design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Contents

Safety

Foreword

General

  • Hoisting instructions
  • Standard tightening torque
  • Coating materials
  • Electric wire code
  • Weight table
  • List of lubricant and water

Structure and function

  • P.T.O.
  • Power train
  • Final drive
  • Swing circle
  • Swing machinery
  • Track frame
  • Idler
  • Idler cushion
  • Track roller Carrier roller
  • Track shoe
  • Hydraulic piping
  • Hydraulic circuit diagram
  • Hydraulic tank and fuel tan
  • Hydraulic pump
  • L.H. 6-spool control valve
  • R.H. 5-spool control valve
  • Swing motor
  • Center swivel joint
  • Travel motor
  • Valve control
  • PPC valve
  • Accumulator
  • Safety lock valve
  • Solenoid valve
  • Shuttle valve
  • Boom holding valve
  • Hydraulic cylinder
  • Work equipment
  • Electrical wiring diagram
  • Electrical circuit diagram PEMC
  • EMACC (electronic monitor engine control system and control console)

Testing and adjustment

  • Table of judgement standard value
  • Standard value table for electrical system
  • Tools for testing, adjusting, and troubleshooting
  • Adjusting travel of governor motor lever
  • Adjusting engine speed sensor
  • Adjusting travel limit switch
  • Inspection of swing circle bearing clearance
  • Testing and adjusting hydraulic pressure in work equipment, swing, travel circuit
  • Testing and adjusting charging pump pressure
  • Testing and adjusting main pump control pressure
  • Measuring stroke of servo piston
  • Testing and adjusting travel deviation
  • Measuring output pressure of PPC valve
  • Adjusting PPC valve
  • Testing PPC shuttle valve
  • Measuring solenoid valve output port pressure
  • Testing locations causing hydraulic drift of work equipment
  • Bleeding air
  • Releasing remaining pressure in hydraulic circuit
  • Troubleshooting

Disassembly and assembly

  • Method of using manual
  • Precautions when carrying out operation
  • Special tool list
  • Weight table
  • Tightening torques and standard values table
  • Lubricant and coolant table
  • Hydraulic cooler
  • Radiator, hydraulic cooler
  • Engine hydraulic pump
  • PTO
  • Center swivel joint
  • Final drive
  • Travel motor
  • Sprocket
  • Swing motor
  • Swing machinery
  • Revolving frame
  • Swing circle
  • Idler, recoil spring
  • Track roller
  • Carrier roller
  • Track shoe
  • Charging pump
  • Hydraulic pump
  • Piston pump
  • Main pump input shaft oil seal
  • Control valve
  • Main relief valve
  • TVC valve
  • Servo valve
  • Work equipment PPC valve
  • PPC shuttle valve
  • Boom holding valve
  • Boom cylidner
  • Arm cylinder
  • Bucket cylinder
  • Hydraulic cylinder
  • Work equipment
  • Bucket
  • Arm
  • Boom
  • Operator's cab
  • Counterweight
  • Engine throttle controller
  • Pump controller
  • Monitor panel

Maintenance standard

  • Final drive
  • Swing circle
  • Swing machinery
  • Track frame
  • Idler
  • Track roller
  • Carrier roller
  • Track shoe
  • Hydraulic pump
  • Charging pump and relief valve
  • L.H. 6-spool control valve
  • R.H. 5-spool control valve
  • Swing motor
  • Center swivel joint
  • Travel motor
  • PPC valve
  • Boom holding valve
  • Hydraulic cylinder
  • Work equipment

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Customers reviews

from Daniel on 24/07/2025
I used this manual to replace the swing motor seal kit. It was leaking and I wasn’t sure about torque specs and disassembly order. Found everything in the repair section. The exploded views helped avoid damage during reassembly.
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