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Engine ZMZ 409.10, owners e-manual (in Russian)

Engine ZMZ 409.10, owners e-manual (in Russian)
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Publisher: © "TechProsvet"
ISBN: 978-006-200-032-3
Number of pages: 114
Format: file PDF

About the manual

Engine type: ZMZ 409.10

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: TechProsvet
Categories: Engines
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "TechProsvet"
ISBN: 978-006-200-032-3
Number of pages: 114
Format: file PDF

About the manual

Engine type: ZMZ 409.10

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Engine design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Contents

Introduction

Technical characteristics of the engine and its systems

  • Basic data for regulation and control
  • Engine design
  • Crank mechanism
  • Gas distribution mechanism
  • Lubrication system
  • Cooling system
  • Fuel supply system
  • Air intake and exhaust system
  • Crankcase ventilation system

Integrated microprocessor engine control system (KMPSUD)

  • Integrated engine management system operation
  • Integrated engine management system troubleshooting instruction
  • Troubleshooting procedure and technique
  • Diagnostic information output mode
  • Diagnostic information output mode request
  • The operation of the warning lamp when displaying fault codes
  • Diagnostic trouble codes
  • List of malfunctions in which the vehicle can move in standby modes

Engine maintenance

  • Maintenance types
  • Daily maintenance (EO)
  • First maintenance (TO-1)
  • Second maintenance (TO-2)
  • Seasonal maintenance (CO)
  • Maintenance features

Possible engine malfunctions and methods of their elimination

Engine repair

  • Removing the engine from the vehicle
  • Works performed on the left side of the vehicle
  • Work performed on the right side of the vehicle
  • Work performed at the front of the car
  • Work performed underneath the vehicle
  • Dismantling the engine
  • Repair of engine parts, components and assemblies
  • Cylinder block, pistons, connecting rods, intermediate shaft
  • Controlled parameters during the repair of the cylinder block, pistons, connecting rods and intermediate shaft
  • Crankshaft
  • Controlled parameters during crankshaft repair
  • Cylinder head, valve train and camshafts
  • Hydraulic tensioner
  • Water pump
  • Oil pump
  • Assembling the engine

Clutch

  • Clutch maintenance features
  • Possible clutch malfunctions and methods of their elimination
  • Clutch repair
  • Clutch assembly

Electrical equipment

  • Generator
  • Technical data
  • Design and operation
  • Installation order
  • Technical condition check
  • Possible malfunctions and methods of their elimination
  • Disassembly and assembly
  • Maintenance
  • Starter
  • Basic technical data
  • Design and operation
  • Terms of use
  • Maintenance
  • Possible malfunctions and solutions

Applications

  • Wiring diagrams of the elements of the engine control system ZMZ - 409.10
  • Dimensions of mating engine parts
  • Tightening torques for engine screw connections
  • Chemical map of fuels and lubricants and coolants used on the engine
  • Refueling tanks
  • The tool developed by JSC "ZMZ" and LLC "RusavtoGAZ"
  • Checking and adjusting valve timing

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