Detroit Diesel Daimler Chrysler engines of 11/12 / 12.7 / 14 liters, repair e-manual and part catalog (in Russian)
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Publisher: © "Diez"
ISBN: 978-5-90388-327-1
Number of pages: 400
Format: file PDF
About the manual
Engine displacement: 11/12 / 12.7 / 14 l.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service engine
- Information on the design of the engine and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 978-5-90388-327-1
Number of pages: 400
Format: file PDF
About the manual
Engine displacement: 11/12 / 12.7 / 14 l.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service engine
- Information on the design of the engine and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Contents
General information
- DDECI System
- DDEC II System
- DDEC III / IV Systems
- Basic technical data
- Engine model, serial number and option plate
- Replacement and repair
- Dismantling the engine
- Washing
- Preparing for the first launch
- Launch
Engine maintenance
- Daily maintenance
- Lubrication system
- Fuel tanks
- Fuel lines
- Cooling system
- Turbocharger
- Battery
- Drive belts
- Air compressor
- Air filter
- Cooling system filter and pump
- Intake system
- Release system
- Engine (steam wash)
- Radiator
- Oil pressure
- Battery charging system generator
- Powertrain mounts
- Blow-by gas pressure
- Fan clutch
- Insulation and seals
- Oil separator for crankcase ventilation
- Engine adjustments
- Compressed air intercooler / auxiliary pump
- Heat exchanger
- Fuel heat exchanger (fuel cooler)
- Fuel injectors
- Vibration damper (damper)
- Generator and its mounts
- Air conditioner compressor and mounting
- Air compressor and its mounting
- Periodic maintenance of car engines
DDEC Electronic control system
- System description
- System functions
- System components
- Location of system components
- System diagnostics
- General information
- Reading codes using control lamps
- Reading codes using the diagnostic panel
- Fault code table
- Preparing for troubleshooting
- Troubleshooting by codes
- Electrical connectors and diagrams
- Electronic module
- Engine wire harness connector
- Engine wire harness diagram
- Vehicle interface wiring harness connector
- Car interface wiring diagram
- ECM power connector and wiring diagram with one fuse
- ECM power connector and wiring harness diagram with two fuses
- Communication harness connector
- Injector connector and wiring diagram
- Connector and circuit for engine brake with ECM
- Diagnostic panel
- Functions of the electronic module
- Function blocking
- Function blocking scopes
- Function lock password
- Working with the diagnostic panel
- Diagnostic codes
- Cylinder shutdown sequence
- Injector calibration update
- Reprogram calibration
- Snap function
- Control lamps
- Yellow control lamp does not work
- The yellow indicator lamp remains on
- The yellow control lamp flashes irregularly and intermittently
- The yellow control lamp lights up for up to seconds
- The yellow control lamp does not light up
- Troubleshooting by symptoms
- Diagnostic hardware for DDEC IV and DDEC V
- Description
- DDEC IV Trouble codes
- DDEC V Trouble codes
- Abbreviations and terms
Repair manual
Removing the engine
- Valve cover
- Removing a conventional valve cover
- Removing the valve cover with base
- Removing the valve cover with base and spacer
- Valve cover installation
- Installing a valve cover with base and spacer
- Cylinder head
- Removing the cylinder head
- Turbocharger oil lines
- Leak test
- Check for flatness of the block head
- Installing the cylinder head
Cylinder block
- Connecting rod-piston group
- Removing pistons and connecting rods
- Disassembly
- Cast iron pistons
- Steel pistons
- Build
- Cast iron pistons
- Steel pistons
- Installing a connecting rod with a piston in the engine
- Installation of pistons in l engine
- Pistons and piston rings
- Disassembling the piston
- Piston assembly
- Installing piston rings
- Rods
- Closed head connecting rod
- Checking the connecting rod
- Checking bearings
- Cylinder liners
- Removing the sleeve
- Cleaning and checking cylinder liners
- Installation
- Crankshaft main bearings
- Withdrawal
- Main bearing check
- Installation
- Crankshaft
- Removing the crankshaft
- Checking
- Runout measurement
- Neck diameter measurement
- Method using magnetic particles
- The method using fluorescent magnetic particles
- Liquid method with phosphor
- Bending fatigue
- Torsion fatigue
- Cracked crankshaft
- Installation
- Crankshaft oil seals
- Removing the front oil seal
- Removing the rear oil seal (with the flywheel housing installed)
- Federal mogul seal
- CR seal
- Installing the front and rear crankshaft oil seal
- Flywheel housing
- Withdrawal
- Installation
- Flywheel
- Withdrawal
- Checking
- Installation
- Replacing the ring gear
- Withdrawal
- Installation
- Crankshaft pulley
- Removing the crankshaft pulley
- Checking
- Installation
- Damper
- Checking the vibration damper
- Damper installation
- Valve and injector drive mechanism
- Removing the rocker arms
- Inspection
- Installation
- Adjusting valve clearances, engine brake and injector heights
- Valve adjustment procedure and nozzle height setting
- Control parameters
- Valves, springs, guides, valve seats, caps and valve rotators
- Removing valves
- Removing the guides
- Removing the intake and exhaust valve seat
- Valve check
- Checking the springs
- Checking rails and seats
- Installing intake and exhaust valve seats
- Installing valve guides
- Installing the valve, spring, cap and valve turning mechanism
- Timing case cover
- Removing the timing case
- Checking
- Installing the timing case cover
- Installation of noise insulation
- Timing gear case
- Removing the gear housing
- Installing the gear housing
- Timing gears and engine timing
- Gear Synchronization
- Check engine timing
- Auxiliary drive gear and main gear meshing clearance
- Main gear and water pump gear meshing clearance
- Air compressor main gear meshing clearance
- Build
- Camshaft thrust plate seal
- Withdrawal
- Installation
- Camshaft and camshaft bearings
- Removing the camshaft and bearings
- Installing the camshaft
- Checking the camshaft end play
- Installation
- Valve timing control
- Camshaft gear
- Removing the camshaft gear
- Checking
- Installation
- Main gear and idler camshaft gears
- Removing the main and intermediate gears
- Checking
- Installation
- Adjustable idler gear
- Withdrawal
- Checking
- Installation
- Crankshaft gear and cogwheel
- Withdrawal
- Checking
- Installing the crankshaft gear
- Auxiliary drive
- Withdrawal
- Disassembly
- Checking
- Build
- Engine brake
- Removing the engine brake (model)
- Installing the engine brake
- Setting auxiliary piston clearance
- Engine brake
Injectors
- Removing the nozzle
- Disassembly
- Checking
- Repair
- Installing a nozzle
- Fuel injector bowl & o-ring
- Installing an additional seal
- Bowl and o-ring installation
- Checking
- Fuel pump
- Withdrawal
- Disassembly
- Checking
- Build
- Installing the fuel pump
- Installing an air compressor driven fuel pump
- Fuel pump drive
- Removing the drive
- Installing the drive
- Fuel filters
- Replacing the fuel filter
- Removal / installation
- Water separator replacement
- Fuel filter FUEL PRO / E
- Fuel filter and water separator
- Fuel return control valve
- DDEC III / IV Engine electronic control unit (ECM)
- Replacing the DDEC III / IV electronic control unit
- Removing the control unit
- Installation
- Turbocharger pressure sensor
- Oil pressure sensor
- Oil temperature sensor
- Air temperature sensor
- Removing the air temperature sensor
- Coolant temperature sensor
- Speed sensor
- Crankshaft position sensor
- Coolant level sensor
- Fuel temperature sensor
- Tightening torques
Lubrication system
- Oil pump
- Removing the oil pump
- Disassembly
- Build
- Installation
- Oil pressure regulating valve
- Withdrawal
- Disassembly
- Build
- Installation
- Oil pressure reducing valve
- Oil filter
- Oil filter support
- Thermostatic valve
- Oil cooler
- Oil dipstick
- Oil pan
- Removing the oil pan
- Installation
- Crankcase ventilation system
- Withdrawal
- Installation
Cooling system
- Water pump
- Removing and disassembling the water pump
- Installation
- Thermostat
- Removing thermostats
- Opening and full opening temperatures
- Fan
- Removing the fan hub
- Installation
- Radiator
Air system
- Air filter
- Air separator
- Intake manifold
- Removing the intake manifold
- Intake manifold installation
- Turbocharger
- Withdrawal
- Disassembly
- Checking
- Removing the bypass valve actuator
- Installing the drive
- Bypass valve installation
- Assembling the turbocharger
- Installation
- Intermediate air cooler
- Exhaust manifold
- Removing the exhaust manifold
- Installing the exhaust manifold
Electrical equipment
- Generator
- Removing the generator
- Installing the generator
- Battery
- Withdrawal
- Installation
- Starter
- Removing the starter
- Installation
- Tachometer drive
- Power take-off shaft
- Air compressor
- Removing the compressor
- Installation
- Specifications
- Cylinder block (dimensions in mm)
- Sleeve
- Piston and Rings
- Piston and rings (l engine)
- Crankshaft
- Connecting rod bearings
- Main bearings
- Camshaft
- Camshaft bearings
- Camshaft gear
- Crankshaft gear
- Main gear
- Exhaust Valve Seats
- Inlet valves
- Exhaust valves
- Valve Guides
- Rocker arms and axles
- Rocker rollers
- Tightening torques
Engine parts catalog detoit diesel 60 series
- Engine models and serial numbers
- Table of correspondence of model and serial numbers of engines to numbers of groups and types of parts used in them
- Parts catalog
Customers reviews
from Илья on 05/10/2020
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