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Detroit Diesel Daimler Chrysler engines of 11/12 / 12.7 / 14 liters, repair e-manual and part catalog (in Russian)

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Publisher: © "Diez"
ISBN: 978-5-90388-327-1
Number of pages: 400
Format: file PDF

About the manual

Engine displacement: 11/12 / 12.7 / 14 l.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service engine
  • Information on the design of the engine and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Diez
Categories: Engines
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 978-5-90388-327-1
Number of pages: 400
Format: file PDF

About the manual

Engine displacement: 11/12 / 12.7 / 14 l.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service engine
  • Information on the design of the engine and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

General information

  • DDECI System
  • DDEC II System
  • DDEC III / IV Systems
  • Basic technical data
  • Engine model, serial number and option plate
  • Replacement and repair
  • Dismantling the engine
  • Washing
  • Preparing for the first launch
  • Launch

Engine maintenance

  • Daily maintenance
  • Lubrication system
  • Fuel tanks
  • Fuel lines
  • Cooling system
  • Turbocharger
  • Battery
  • Drive belts
  • Air compressor
  • Air filter
  • Cooling system filter and pump
  • Intake system
  • Release system
  • Engine (steam wash)
  • Radiator
  • Oil pressure
  • Battery charging system generator
  • Powertrain mounts
  • Blow-by gas pressure
  • Fan clutch
  • Insulation and seals
  • Oil separator for crankcase ventilation
  • Engine adjustments
  • Compressed air intercooler / auxiliary pump
  • Heat exchanger
  • Fuel heat exchanger (fuel cooler)
  • Fuel injectors
  • Vibration damper (damper)
  • Generator and its mounts
  • Air conditioner compressor and mounting
  • Air compressor and its mounting
  • Periodic maintenance of car engines

DDEC Electronic control system

  • System description
  • System functions
  • System components
  • Location of system components
  • System diagnostics
  • General information
  • Reading codes using control lamps
  • Reading codes using the diagnostic panel
  • Fault code table
  • Preparing for troubleshooting
  • Troubleshooting by codes
  • Electrical connectors and diagrams
  • Electronic module
  • Engine wire harness connector
  • Engine wire harness diagram
  • Vehicle interface wiring harness connector
  • Car interface wiring diagram
  • ECM power connector and wiring diagram with one fuse
  • ECM power connector and wiring harness diagram with two fuses
  • Communication harness connector
  • Injector connector and wiring diagram
  • Connector and circuit for engine brake with ECM
  • Diagnostic panel
  • Functions of the electronic module
  • Function blocking
  • Function blocking scopes
  • Function lock password
  • Working with the diagnostic panel
  • Diagnostic codes
  • Cylinder shutdown sequence
  • Injector calibration update
  • Reprogram calibration
  • Snap function
  • Print
  • Control lamps
  • Yellow control lamp does not work
  • The yellow indicator lamp remains on
  • The yellow control lamp flashes irregularly and intermittently
  • The yellow control lamp lights up for up to seconds
  • The yellow control lamp does not light up
  • Troubleshooting by symptoms
  • Diagnostic hardware for DDEC IV and DDEC V
  • Description
  • DDEC IV Trouble codes
  • DDEC V Trouble codes
  • Abbreviations and terms

Repair manual

Removing the engine

  • Valve cover
  • Removing a conventional valve cover
  • Removing the valve cover with base
  • Removing the valve cover with base and spacer
  • Valve cover installation
  • Installing a valve cover with base and spacer
  • Cylinder head
  • Removing the cylinder head
  • Turbocharger oil lines
  • Leak test
  • Check for flatness of the block head
  • Installing the cylinder head

Cylinder block

  • Connecting rod-piston group
  • Removing pistons and connecting rods
  • Disassembly
  • Cast iron pistons
  • Steel pistons
  • Build
  • Cast iron pistons
  • Steel pistons
  • Installing a connecting rod with a piston in the engine
  • Installation of pistons in l engine
  • Pistons and piston rings
  • Disassembling the piston
  • Piston assembly
  • Installing piston rings
  • Rods
  • Closed head connecting rod
  • Checking the connecting rod
  • Checking bearings
  • Cylinder liners
  • Removing the sleeve
  • Cleaning and checking cylinder liners
  • Installation
  • Crankshaft main bearings
  • Withdrawal
  • Main bearing check
  • Installation
  • Crankshaft
  • Removing the crankshaft
  • Checking
  • Runout measurement
  • Neck diameter measurement
  • Method using magnetic particles
  • The method using fluorescent magnetic particles
  • Liquid method with phosphor
  • Bending fatigue
  • Torsion fatigue
  • Cracked crankshaft
  • Installation
  • Crankshaft oil seals
  • Removing the front oil seal
  • Removing the rear oil seal (with the flywheel housing installed)
  • Federal mogul seal
  • CR seal
  • Installing the front and rear crankshaft oil seal
  • Flywheel housing
  • Withdrawal
  • Installation
  • Flywheel
  • Withdrawal
  • Checking
  • Installation
  • Replacing the ring gear
  • Withdrawal
  • Installation
  • Crankshaft pulley
  • Removing the crankshaft pulley
  • Checking
  • Installation
  • Damper
  • Checking the vibration damper
  • Damper installation
  • Valve and injector drive mechanism
  • Removing the rocker arms
  • Inspection
  • Installation
  • Adjusting valve clearances, engine brake and injector heights
  • Valve adjustment procedure and nozzle height setting
  • Control parameters
  • Valves, springs, guides, valve seats, caps and valve rotators
  • Removing valves
  • Removing the guides
  • Removing the intake and exhaust valve seat
  • Valve check
  • Checking the springs
  • Checking rails and seats
  • Installing intake and exhaust valve seats
  • Installing valve guides
  • Installing the valve, spring, cap and valve turning mechanism
  • Timing case cover
  • Removing the timing case
  • Checking
  • Installing the timing case cover
  • Installation of noise insulation
  • Timing gear case
  • Removing the gear housing
  • Installing the gear housing
  • Timing gears and engine timing
  • Gear Synchronization
  • Check engine timing
  • Auxiliary drive gear and main gear meshing clearance
  • Main gear and water pump gear meshing clearance
  • Air compressor main gear meshing clearance
  • Build
  • Camshaft thrust plate seal
  • Withdrawal
  • Installation
  • Camshaft and camshaft bearings
  • Removing the camshaft and bearings
  • Installing the camshaft
  • Checking the camshaft end play
  • Installation
  • Valve timing control
  • Camshaft gear
  • Removing the camshaft gear
  • Checking
  • Installation
  • Main gear and idler camshaft gears
  • Removing the main and intermediate gears
  • Checking
  • Installation
  • Adjustable idler gear
  • Withdrawal
  • Checking
  • Installation
  • Crankshaft gear and cogwheel
  • Withdrawal
  • Checking
  • Installing the crankshaft gear
  • Auxiliary drive
  • Withdrawal
  • Disassembly
  • Checking
  • Build
  • Engine brake
  • Removing the engine brake (model)
  • Installing the engine brake
  • Setting auxiliary piston clearance
  • Engine brake

Injectors

  • Removing the nozzle
  • Disassembly
  • Checking
  • Repair
  • Installing a nozzle
  • Fuel injector bowl & o-ring
  • Installing an additional seal
  • Bowl and o-ring installation
  • Checking
  • Fuel pump
  • Withdrawal
  • Disassembly
  • Checking
  • Build
  • Installing the fuel pump
  • Installing an air compressor driven fuel pump
  • Fuel pump drive
  • Removing the drive
  • Installing the drive
  • Fuel filters
  • Replacing the fuel filter
  • Removal / installation
  • Water separator replacement
  • Fuel filter FUEL PRO / E
  • Fuel filter and water separator
  • Fuel return control valve
  • DDEC III / IV Engine electronic control unit (ECM)
  • Replacing the DDEC III / IV electronic control unit
  • Removing the control unit
  • Installation
  • Turbocharger pressure sensor
  • Oil pressure sensor
  • Oil temperature sensor
  • Air temperature sensor
  • Removing the air temperature sensor
  • Coolant temperature sensor
  • Speed ​​sensor
  • Crankshaft position sensor
  • Coolant level sensor
  • Fuel temperature sensor
  • Tightening torques

Lubrication system

  • Oil pump
  • Removing the oil pump
  • Disassembly
  • Build
  • Installation
  • Oil pressure regulating valve
  • Withdrawal
  • Disassembly
  • Build
  • Installation
  • Oil pressure reducing valve
  • Oil filter
  • Oil filter support
  • Thermostatic valve
  • Oil cooler
  • Oil dipstick
  • Oil pan
  • Removing the oil pan
  • Installation
  • Crankcase ventilation system
  • Withdrawal
  • Installation

Cooling system

  • Water pump
  • Removing and disassembling the water pump
  • Installation
  • Thermostat
  • Removing thermostats
  • Opening and full opening temperatures
  • Fan
  • Removing the fan hub
  • Installation
  • Radiator

Air system

  • Air filter
  • Air separator
  • Intake manifold
  • Removing the intake manifold
  • Intake manifold installation
  • Turbocharger
  • Withdrawal
  • Disassembly
  • Checking
  • Removing the bypass valve actuator
  • Installing the drive
  • Bypass valve installation
  • Assembling the turbocharger
  • Installation
  • Intermediate air cooler
  • Exhaust manifold
  • Removing the exhaust manifold
  • Installing the exhaust manifold

Electrical equipment

  • Generator
  • Removing the generator
  • Installing the generator
  • Battery
  • Withdrawal
  • Installation
  • Starter
  • Removing the starter
  • Installation
  • Tachometer drive
  • Power take-off shaft
  • Air compressor
  • Removing the compressor
  • Installation
  • Specifications
  • Cylinder block (dimensions in mm)
  • Sleeve
  • Piston and Rings
  • Piston and rings (l engine)
  • Crankshaft
  • Connecting rod bearings
  • Main bearings
  • Camshaft
  • Camshaft bearings
  • Camshaft gear
  • Crankshaft gear
  • Main gear
  • Exhaust Valve Seats
  • Inlet valves
  • Exhaust valves
  • Valve Guides
  • Rocker arms and axles
  • Rocker rollers
  • Tightening torques

Engine parts catalog detoit diesel 60 series

  • Engine models and serial numbers
  • Table of correspondence of model and serial numbers of engines to numbers of groups and types of parts used in them
  • Parts catalog

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