BELAZ 7540 / 7548 / 7547, repair e-manual (in Russian)
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
(9)
9
10
1
Publisher: © "TechProsvet"
ISBN: 978-005-700-032-1
Number of pages: 268
Format: file PDF
About the manual
Engine type: YaMZ-240PM2 / TMZ-8424.10-07 / YaMZ-240NM2 / YaMZ-8401.10-06 / KTA-19S / YaMZ-240NM2 / YaMZ-8401.10-06 / KTA-19S
Engine power: 309 / 312 / 368 / 405 / 441 / 368 kW
In the manual you will find
- Information on self-service tractor
- Information on the design of the tractor and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Publisher:
TechProsvet
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "TechProsvet"
ISBN: 978-005-700-032-1
Number of pages: 268
Format: file PDF
About the manual
Engine type: YaMZ-240PM2 / TMZ-8424.10-07 / YaMZ-240NM2 / YaMZ-8401.10-06 / KTA-19S / YaMZ-240NM2 / YaMZ-8401.10-06 / KTA-19S
Engine power: 309 / 312 / 368 / 405 / 441 / 368 kW
In the manual you will find
- Information on self-service tractor
- Information on the design of the tractor and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Contents
General information
Dump truck specifications
General repair instructions
- Disassembly
- Fault detection
- Build
Safety regulations and fire safety requirements for repair work
Engine systems
- Maintenance and repair of the cooling system
- Power system maintenance
- Cleaning the dust from the air filter
- Maintenance of the exhaust system
- Service and repair of the pneumatic starter engine start system
- Engine preheater maintenance
Hydromechanical transmission
- General information
- Possible malfunctions of hydromechanical transmission and ways to eliminate them
- Removing the hydromechanical transmission from the dump truck
- Disassembly of the hydromechanical transmission
- Removing and disassembling the matching gear
- Dismantling the torque converter
- Dismantling the gearbox
- Dismantling the clutch
- Disassembly of the hydraulic system components
- Dismantling the oil pump
- Dismantling the oil intake and full-flow filter
- Disassembly of the valve body
- Disassembling the compensating valve
- Disassembly of the control mechanism
- Disassembly of the torque converter release mechanism
- Disassembly of the retarder control drive mechanism
- Disassembly of the retarder control mechanism
- Checking the technical condition of hydromechanical transmission parts
- Hydromechanical transmission assembly
- Assembling the matching gear
- Assembling the oil pump
- Assembling the oil intake and full-flow filter
- Spool box and control assembly assembly
- Assembling the relief valve
- Assembling the torque converter release mechanism
- Assembling the control drive mechanism and the retarder control mechanism
- Hydromechanical transmission shaft assembly
- Hydromechanical transmission clutch assembly
- Hydromechanical transmission assembly
- Running-in and control check of a five-speed hydromechanical transmission
- Installing a hydromechanical transmission on a dump truck
Cardan drive
- General information
- Possible malfunctions of cardan shafts, flexible couplings and how to fix them
- Removing propeller shafts and flexible coupling from a dump truck
- Dismantling propeller shafts and flexible couplings
- Checking the technical condition of elastic coupling parts and propeller shafts
- Assembling propeller shafts and flexible couplings
- Installing cardan shafts and flexible couplings on a dump truck
Drive axle
- General information
- Possible drive axle malfunctions and remedies
- Dismantling of the drive axle of BelAZ-7540A, 75404 dump trucks
- Removing and disassembling wheel gears
- Removing and disassembling wheel hubs
- Removal and disassembly of the final drive
- Dismantling of the drive axle of BelAZ-7548A, 75481, 75483, 7547, 75471, 75473 dump trucks
- Checking the technical condition of the drive axle parts
- Assembling the drive axle of BelAZ-7540A, 75404 dump trucks
- Building and installing the final drive
- Assembly and installation of wheel hubs and wheel gears
- Assembling the drive axle of BelAZ-7548A, 75481, 75483, 7547, 75471, 75473 dump trucks
- Drive axle running in
Chassis
- Suspension
- General information
- Possible malfunctions of the suspension cylinders and how to fix them
- Safety measures when removing, repairing and installing suspension cylinders on a dump truck
- Removing the suspension cylinders from the dump truck
- Disassembly of suspension cylinders
- Removing from a dump truck and disassembling the reaction rods of the front and rear suspension and the forks with a pivot connection of the rear suspension
- Checking the technical condition of suspension parts
- Assembly of suspension cylinders
- Installing the suspension cylinders on a dump truck
- Assembling the reaction rods of the front and rear suspension and the rear suspension fork with a kingpin and installing them on a dump truck
- Front axle
- Removing the front axle from a dump truck
- Dismantling the front axle
- Checking the technical condition of the front axle parts
- Front axle assembly
- Installing the front axle on a dump truck
- Wheels and tires
- Removing wheels from a dump truck
- Disassembly and assembly of wheels
- Installing wheels on a dump truck
Steering
- General information
- Possible malfunctions of the steering and how to fix them
- Removing steering assemblies from a dump truck
- Removing the steering column
- Removing the Relief Valve Steering Gear
- Removing the filter
- Removing the hydraulic steering cylinder, rods and steering linkage arms
- Removing the emergency steering drive
- Disassembly of steering assemblies
- Dismantling the steering column
- Disassembly of the steering propeller shaft
- Dismantling the hydraulic steering gear with safety valve
- Disassembly of the swing hydraulic cylinder
- Dismantling the steering linkage
- Dismantling the hydraulic filter
- Dismantling the emergency steering actuator
- Checking the technical condition of steering parts
- Steering assembly assembly
- Assembling the steering column
- Steering propeller shaft assembly
- Assembling the hydraulic steering gear with relief valve
- Swing hydraulic cylinder assembly
- Assembling the steering linkage
- Hydraulic filter assembly
- Assembling emergency steering actuator
- Installing steering assemblies on a dump truck
- Installing a steering column with a propeller shaft
- Installing the steering gear with relief valve
- Installing a filter
- Installing the steering cylinder and steering linkage
- Installing emergency steering actuator
Braking systems
- General information
- Possible malfunctions of brake systems and how to fix them
- Service brake system
- Dismantling the brake mechanism of the front wheels of dump trucks BelAZ-7548A, 75481, 75483, 7547 75471, 75473
- Assembling the brake mechanism of the front wheels of the BelAZ-7548A, 75481, 75483, 7547 75471, 75473 dump trucks
- Dismantling and assembly of the brake mechanism of the front wheels of BelAZ-7540A, 75404 dump trucks
- Dismantling the brake mechanism of the rear wheels of BelAZ-7548A, 75481, 75483, 7547 75471, 75473 dump trucks
- Assembling the brake mechanism of the rear wheels of BelAZ-7548A, 75481, 75483, 7547 75471, 75473 dump trucks
- Dismantling and assembly of the brake mechanism of the rear wheels of BelAZ-7540A, 75404 dump trucks
- Disassembling the brake cylinder
- Assembling the brake cylinder
- Dismantling the compressor
- Compressor assembly
- Dismantling the service brake control valve
- Assembling and testing the service brake control valve
- Dismantling the pressure regulator
- Assembling, adjusting and testing the pressure regulator
- Dismantling the water separator
- Assembling and testing the water separator
- Disassembly of the anti-freeze device
- Anti-freeze assembly and testing
- Disassembly of the single safety valve
- Assembly, adjustment and testing of a single safety valve
- Dismantling the double safety valve
- Assembling and testing the double safety valve
- Disassembly of the pressure relief valve
- Pressure relief valve assembly
- Dismantling the relief valve
- Relief valve assembly
- Replacing the brake pads
- Parking brake system
- Dismantling the brake mechanism of the parking brake system of BelAZ-7540A, 75404 dump trucks
- Assembly, adjustment and testing of the brake mechanism of the parking brake system of dump trucks BelAZ-7540A, 75404
- Dismantling and assembly of the brake mechanism of the parking brake system of dump trucks BelAZ-7548A, 75481, 75483, 7547, 75471, 75473
- Dismantling the parking brake control valve
- Assembling, adjusting and testing the parking brake control valve
- Checking the technical condition of brake system parts
Electrical equipment
- Troubleshooting security issues
- Energy saving troubleshooting and repair
- Repair and maintenance of outdoor and indoor lighting systems
Cab, cab equipment and empennage
- Removal of plumage, cockpit and their repair
- Cabin equipment repair
Frame and platform
- Checking the technical condition of the frame (platform) and determining defects
- Frame (platform) repair
- Welding in the down position
- Vertical welding
- Horizontal welding
- Overhead welding
- Welding quality control and elimination of defects
- Removing and installing the platform
Tipping mechanism
- General information
- Possible malfunctions of the tipping mechanism and methods of their elimination
- Removing the tipping mechanism assemblies
- Disassembly of the tipping mechanism components
- Dismantling the tipping cylinder
- Disassembly of the electromagnetic control valve of the tipping mechanism (installed on dump trucks manufactured before 03/31/2003)
- Disassembly of the control panel of the tipping mechanism (installed on dump trucks manufactured before 03/31/2003)
- Dismantling the tipping mechanism safety valve
- Disassembly of the tipping mechanism auxiliary valve
- Dismantling the control unit of the tipping mechanism (installed on dump trucks manufactured after 01.04.2003)
- Dismantling the control panel of the tipping mechanism (installed on dump trucks manufactured after 01.04.2003)
- Checking the technical condition of the tipping mechanism parts
- Tipping mechanism assembly
- Assembling the tipping cylinder
- Assembling the tipping mechanism safety valve
- Tipping auxiliary valve assembly
- Assembling the control panel of the tipping mechanism (installed on dump trucks manufactured before 03/31/2003)
- Assembling the control unit of the tipping mechanism (installed on dump trucks manufactured after 01.04.2003)
- Assembling the control panel of the tipping mechanism (installed on dump trucks manufactured after 01.04.2003)
- Testing the knots of the tipping mechanism
- Testing the tipping mechanism cylinders
- Testing the tipping mechanism control unit
- Testing the tipping mechanism control panel
- Installing the tipper cylinders on the tipper
Running in dump trucks after repair
Operating materials
- Lubricants
- Fuel
- Coolant
- Ethyl technical alcohol
- Nitrogen
Applications
- Appendix A Tightening torques for main screw connections
- Appendix B List of equipment for the repair of mining dump trucks BelAZ- 7540A, 75404, 7548A, 75481, 75483, 7547, 75471, 75473 and their modifications
Customers reviews
from Александр on 10/09/2020
Отличная книга в дополнение к эксплуатации которая тоже продается на этом сайте. Правда, лучше бы эти книги продавались как одна.
