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Dong Feng H30 / S30 2010 - 2012, repair e-manual (in Russian)

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Publisher: © "Motorist"
ISBN: 977-129-542-388-0
Number of pages: 1668
Format: file PDF

About the manual

Engine type: N6A 10FX3A PSA

Engine capacity: 1.6 liters.

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Chinese cars , Dong Feng
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-388-0
Number of pages: 1668
Format: file PDF

About the manual

Engine type: N6A 10FX3A PSA

Engine capacity: 1.6 liters.

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Contents

General provisions

  • Safety instructions
  • Protection
  • Other

Vehicle use and maintenance

  • Familiarization with car models
  • Operation and maintenance
  • Key parameters and important torques

Engine 1 (car repair)

  • Engine summary
  • Removal and installation of engine - gearbox (MT)
  • Removing and installing the accessory belt
  • Removing and installing the power steering pump
  • Removing and installing the air conditioning compressor
  • Removing and installing the generator
  • Removing and installing the starter
  • Checking the oil pressure
  • Replacing the oil filter
  • Disassembling the oil pump
  • Note the thermostat
  • Removing and installing the cooling fan
  • Complete release-filling-release of gas from the cooling system
  • Replacing the active carbon filter
  • Replacing the throttle pull cable
  • Replacing the throttle pedal sensor
  • Removing and installing the fuel pump
  • Removing and installing the fuel level sensor
  • Removing and installing the fuel tank
  • Removing and installing the exhaust system (cold end)
  • Removing the middle and last stage muffler
  • Exhaust system characteristics
  • Checking the gas distribution mechanism
  • Removing and installing the timing belt
  • Removing and installing the camshaft
  • Removing and installing the cylinder cover
  • Installing the camshaft oil seal
  • Installation of front and rear crankshaft oil seals

Engine 2 (repair of removed unit)

  • Characteristics of the cylinder cover
  • Characteristics of the cylinder block gasket
  • Camshaft Characteristics
  • Valve characteristics
  • Characteristics of valve spring
  • Valve piping characteristics
  • Characteristics of valve seat ring
  • Characteristics of the cylinder body
  • Characteristics of connecting rod
  • Characteristics of the piston - piston ring
  • Characteristics of the crankshaft liner
  • Selection of crankshaft liner
  • Repair of connecting rod piston
  • Cylinder cover repair
  • Engine disassembly
  • Engine installation
  • Engine reassembly (external engine accessories)
  • Tightening torque of the engine assembly

Clutch

  • Summary of clutch
  • Removing and installing the clutch release cable
  • Replacing the clutch pedal
  • Removing and installing the clutch assembly

Manual transmission

  • Gearbox summary
  • Summary of the control of two flexible shafts of the gearbox
  • Removing and installing the flexible shaft for selecting gears and shifting gears of the transmission
  • Disassembling the gearbox
  • Removing and installing rocker arm axles for gear selection and shifting
  • Gearbox
  • Removing and installing the input shaft
  • Removing and installing the secondary shaft
  • Removal and installation of differential
  • Removal and installation of primary and secondary gear synchronizers
  • Removing and installing the gearbox assembly

Automatic transmission

  • Removing and installing an automatic transmission
  • Replacing and adjusting the pull cable for shifting gears of an automatic transmission
  • Replacing the gear selector
  • Check - complete release - filling with oil for automatic transmission
  • Checking and replacing the cooling pipe
  • Checking and replacing the speed sensor
  • Checking and replacing the input shaft speed sensor
  • Replacing the automatic transmission oil filter
  • Installing the left and right axle shaft seal and the torque converter seal

Axle shafts and wheels

  • Summary of Axle
  • Removing and installing the axle shaft (manual transmission)
  • Removing and installing axle shaft (automatic transmission)
  • Repair of axle shaft (manual transmission)
  • Repair of axle shaft (automatic transmission)
  • Summary of wheels

Front axle and front suspension

  • Summary of the front axle and front suspension
  • Removing and installing the front engine support
  • Removing and installing the triangular lever
  • Removing and installing the steering knuckle
  • Repair of triangular lever
  • Replacing the front wheel bearing
  • Removing and installing the front shock absorber
  • Disassembling the front shock absorber
  • Removing and installing the front stabilizer bar

Rear axle and rear suspension

  • Summary of rear axle and rear suspension system
  • Removing and installing the rear axle
  • Removing and installing the rear swing arm
  • Removing and installing the rear swing arm shaft pin
  • Removing and installing the rear swing arm shaft pipe
  • Removing and installing the needle bearing (outer side) of the rear side member
  • Removing and installing the needle bearing (on the inside) of the rear side member
  • Removing and installing the rear hub bearing assembly
  • Removing and installing the elastic thrust block of the rear axle
  • Removing and installing the rear shock absorber bushing
  • Removing and installing the rear shock absorber
  • Removing and installing rear stabilizer bar
  • Removing and installing torsion bar
  • Checking and adjusting the height at the rear

Steering system

  • Brief overview of the steering system
  • Replacing power steering fluid
  • Removing and installing the power steering pump
  • Removal and installation of power steering
  • Replacing the tie rod dust cover
  • Removing and installing a transverse steering rod
  • Removing and installing a rack shock absorber
  • Replacing the distribution valve
  • Removing and installing the steering wheel
  • Removing and installing a combination switch
  • Removing and installing the steering column
  • Removing and installing an anti-theft steering lock

Brake system

  • Brief summary of the braking system
  • Full release - refueling - release of gas from the brake system
  • Checking the front brake disc
  • Checking the rear brake disc
  • Replacement - adjusting the parking disc
  • Replacing the brake pedal
  • Removing and installing the front brake friction disc
  • Removing and installing the front brake caliper
  • Removing and installing the front brake disc
  • Removing and installing the rear brake friction disc
  • Removing and installing rear brake caliper
  • Removing and installing the rear brake disc
  • Removing and installing rear brake shoes (drum type)
  • Removing and installing the rear wheel bearing (drum type)
  • Removing and installing the main brake cylinder
  • Removal and installation of vacuum hydraulic booster
  • Front brake caliper repair
  • ABS system summary
  • Removing and installing the front wheel speed sensor
  • Removing and installing the rear wheel speed sensor
  • Removing and installing the hydraulic control unit
  • Replacing the front brake wheel cylinder
  • Replacing the rear brake wheel cylinder

Air conditioning

  • Special notes for maintenance
  • Description of the air conditioning system
  • Checking the air conditioning system
  • Recovery / circulation / refrigerant charging
  • Removing and installing the air conditioner assembly
  • Removing and installing the air conditioning harness
  • Removing and installing the air conditioner servomotor
  • Removing and installing the heat exchanger
  • Removing and installing the dust filter
  • Disassembling the evaporator tank
  • Removing and installing a dry filter element
  • Check and adjustment: compressor clutch clearance
  • Removing and installing the compressor drive disk
  • Removing and installing the compressor pulley and clutch

Safe equipment

  • Safety rules
  • Removing and installing driver airbags
  • Removing and installing passenger airbags
  • Removing and installing side airbags
  • Removing and installing a pre-tensioning seat belt
  • Removing and installing the airbag module
  • Removing and installing the airbag rotation clutch
  • Procedures for handling abandoned air bags

Luke

  • Brief summary of the sunroof
  • Removing and installing sunroof glass
  • Removing and installing the sunroof electric machine
  • Removing and installing the sunroof control module
  • Removing and installing the hatch assembly
  • Removing and installing the visor

Body kit (S30)

  • Rear door disassembly
  • Removing and installing the rear door
  • Disassembling the front door
  • Removing and installing the front door
  • Removing and installing trunk interior trim elements
  • Disassembling the trunk lid
  • Removing and installing the trunk lid assembly
  • Removing and installing lining under the windshield
  • Removing and installing the front wing
  • Removing and installing the hood
  • Lifting and towing a vehicle
  • General information
  • Removing and installing the washer reservoir
  • Removing and installing a windshield wiper
  • Removing and installing the headlight
  • Removing and installing the front fog lamp
  • Removing and installing the rear light
  • Removing and installing the third brake light
  • Removing and installing the front interior ceiling light
  • Removing and installing rear interior ceiling light
  • Removing and installing the license plate light
  • Removing and installing trunk lighting
  • Removing and installing the front seat
  • Disassembling the front seat
  • Removing and installing the rear seat
  • Rear seat disassembly
  • Removal and installation of interior trim elements
  • Removing and installing the inner roof lining
  • Removing and installing carpet and sound insulation
  • Removing and installing the front seat belt
  • Removing and installing the rear seat belt
  • Removing and installing the front bumper
  • Removing and installing the rear bumper
  • Removing and installing parking sensors
  • Removing and installing the energy-absorbing buffer of the rear bumper with connecting parts
  • Removing and installing the front mudguard
  • Removing and installing the rear mudguard
  • Removing and installing the dashboard
  • Removing and installing the windshield
  • Removing and installing rear window
  • Removing and installing the outside rear view mirror
  • Removing and installing the front wiring harness

Body kit (H30)

  • Removing and installing the rear light
  • Removing and installing the third brake light
  • Removing and installing the license plate light
  • Removing and installing trunk lighting
  • Removing and installing the trunk lid
  • Removing and installing components for the trunk
  • Removing and installing the pneumatic stop
  • Removing and installing trunk interior trim elements
  • Removing and installing the interior decorative trim of the rear pillar
  • Removing and installing the rear seat
  • Removing and installing the rear bumper
  • Removing and installing the rear mudguard
  • Removing and installing the rear window washer nozzle
  • Removing and installing trunk lid wiring harness
  • Removing and installing triangular glass
  • Removing and installing trunk lid glass

Body check

  • Tolerances for gaps between body elements
  • Unpainted body control points
  • Location of control points
  • Control points in spaces and relative locations of points

Body structure (S30)

  • Coloring rules
  • Recommended auxiliary materials and products for body repair
  • Definition of body structural elements and distinctive features
  • Conventional symbols
  • Body sealing
  • Replacement of the front fender inner trim
  • Partial replacement of the front longitudinal beam
  • Replacing the front longitudinal beam and front wheel visor
  • Partial replacement of the front longitudinal beam and front wheel visor
  • Partial replacement of the upper partition of the front body panel
  • Replacing the front strut
  • Partial replacement of the front pillar
  • Replacing the middle pillar
  • Partial replacement of the outer panel of the B-pillar
  • Replacing the door threshold
  • Replacing the outer side body panel assembly
  • Replacing the inner trim of the side body panel
  • Replacing the rear side body panel assembly
  • Partial replacement of the rear side body panel
  • Replacement of internalrear wing trim assembly
  • Replacing the outer door panel
  • Replacing the rear partition
  • Replacing the rear light mounting shield
  • Replacing the rear body panel
  • Replacing the rear body panel (S30 2011)
  • Partial replacement of the rear floor
  • Replacing the entire rear floor
  • Replacing the rear floor (S30 2011)
  • Replacing the rear longitudinal beam
  • Replacing the left rear longitudinal beam (S30 2011)
  • Replacing the front and rear cross beams of the rear floor
  • Roof replacement

Body structure (H30)

  • Conventional symbols
  • Definition of body structural elements and distinctive features
  • Recommended auxiliary materials and products for body repair
  • Coloring rules
  • Body sealing
  • Replacing the outer side body panel assembly
  • Replacing the rear side body panel and stiffener
  • Partial replacement of the outer rear side body panel
  • Replacing the rear light mounting shield
  • Replacing the rear body panel assembly
  • Replacing the rear wheel visor assembly
  • Replacing the rear floor
  • Partial replacement of the rear transverse beam, rear longitudinal beam of the rear floor
  • Roof replacement

Electrical circuit diagram

  • List of wiring harnesses
  • List of electrical elements
  • Fuse box in the engine compartment
  • Cabin fuse box
  • Diagnostic connector
  • Instrument cluster
  • Contact layout
  • List of contacts
  • Electrical connection diagram for intermediate connectors
  • List of intermediate connectors
  • Layout of grounding points
  • Wire harness layout
  • Principles of working with electrical equipment

Electrical equipment repair

  • Battery
  • Generator
  • Starter
  • Fuel supply system with electronic engine control
  • Instrument system
  • Automatic air conditioning
  • Airbag system
  • Automatic transmission
  • Anti-lock brake system

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