Dong Feng with engine Cummins С300 20, owners e-manual and parts catalog (in Russian)

Content

Operating instructions

• Vehicle identification
• Terms of use
• Engine operation rules
• Daily inspection rules
• Rules for operating a new car
• Car operating rules
• Cab equipment
• Placement of controls and instrumentation
• Key
• Car door
• Seats
• Seat belts
• Dashboard
• Switches
• Ventilation
• Heating - air conditioning control unit
• Control levers
• Auxiliary equipment
• Multifunctional sound signal (buzzer)
• Fuse box
• Steering column adjustment
• Fire extinguisher
• External equipment
• Tow hook
• Radiator trim
• Refueling
• Car warning triangle
• Cab rollover
• Raising and lowering the tipper platform
• Vehicle movement
• Differential lock
• Starting the engine
• Clutch operation
• Ladybug gear work
• Brake system operation
• Stopping the engine
• Driving uphill or downhill

Maintenance

• Checking and filling coolant level
• Air purification filter maintenance
• Checking the level and changing the oil in the engine lubrication system
• Oil filter
• Fuel pre-filter
• Fuel filter and water separator
• Coolant filter
• Removing air from the fuel supply system
• Checking the tension of belts, idler roller bearing and fan shaft bearing
• Turbocharger maintenance
• Checking the fluid level in the clutch control system reservoir
• Checking the level and changing the oil in the gearbox
• Balancer Hubs Maintenance
• Maintenance and adjustment of the brake with automatic adjustment of the gap between the brake pads and the brake drum
• Front wheel toe-in
• Checking the oil level and changing the oil in the hydraulic steering system
• Battery inspection and maintenance
• Filling the windshield washer reservoir
• Lighting arrangement diagram
• Adjusting the direction of headlights
• Starting the motor from an external power source
• Removing the spare wheel
• Tire inflation mechanism
• Changing wheels
• Operation and maintenance of tires
• Cab tilt maintenance
• Inspection and maintenance frequency
• Parameters for control and adjustment during maintenance
• Tightening torques for main screw connections
• Lamps
• Table of fuels and lubricants and operating fluids

Dump truck operation and maintenance manual

• Introduction
• Basic safety instructions
• Operating instructions
• Body lifting
• Maintenance instructions
• Troubleshooting
• Power take-off
• Operating instructions
• Disconnecting the power take-off
• Removing the lid
• HYVA gear and piston pumps
• Changing the direction of rotation of gear pumps of the "FP" series
• Gear and piston pumps, installation instructions
• Pumps catalog
• Hydraulic pumps
• Gear pumps
• Piston pumps
• Gear pump UNI 3H with rotation in both directions
• ISO 4H BR double rotating gear pumps
• Piston pump UNI 4H with left or right direction of rotation
• ISO 4H gear pump with left or right direction of rotation
• ISO 4H Heavy duty gear pumps with left, right rotation or both directions
• Introduction
• Installation instructions
• Anti-vibration unit

HYVA dump truck hydraulic drives

• Introduction
• Telescopic cylinders HYVA
• Characteristics of the front cylinder HYVA
• Characteristics of the HYVA underbody cylinder
• Cylinder type description
• Front Cylinder Kits
• Brackets and support frames
• Underbody cylinders UCB
• Repair manual for front (FC, FE and FEE) and underbody (DCT)
• Cylinders
• General provisions
• Removing the cylinder from the dump truck
• Disassembling the cylinder
• Build
• Connecting and testing the cylinder
• Tables
• Front cylinder assembly instructions (FC, FE and FEE)
• Installation instructions
• Installation location and clearances
• Installing the cylinder on a subframe
• Installing the cylinder on a support
• Connecting the cylinder to the body
• Connecting and testing the cylinder
• Tables
• Valves
• Lift control valve - PT
• Instructions
• Installation instructions
• HYVA body lift valve
• Pneumatic proportional body lift valve

The device of the main components and assemblies of the CUMMINS C300 20 engine

• Engine identification
• View of the engine from the side of the fuel pump
• Engine, rear view
• Engine, front view
• Engine seen from the turbocharger
• Cylinder block
• Cylinder head
• Rocker arms
• Fuel injector lines
• Valve tappet and tappet rod
• Lubrication system
• Cooling system
• Air intake system
• Exhaust manifold

Technical data and tightening torques of threaded connections of the CUMMINS C300 20 engine

• Complete engine
• Cylinder block
• Cylinder block, tightening torques for screw connections
• Rocker arm assembly
• Valve lifter
• Fuel system
• Lubrication system
• Cooling system
• Air supply system
• Exhaust system
• Air compressor
• Electrical system

Parts catalog

• Complete engine
• Cylinder head assembly
• Cylinder head cover
• Cylinder block
• Gas distribution mechanism drive
• Engine gas outlet
• Crankcase ventilation
• High pressure fuel pump and its mounting
• Fuel pump assembly
• High pressure fuel pipes
• Fuel return line
• Fuel filter unit
• Fuel filter tube KTNVD
• Installation of a solenoid valve - shutoff
• Installing the solenoid valve
• Engine speed sensor
• Oil pressure sensor
• Coolant temperature sensor
• Regulator tube
• Oil pump
• Oil cooler and oil filter
• Dipstick
• Oil pan
• Water pump
• Thermostat
• Coolant filter
• Branch pipe
• Discharge pipe
• Water pump drive belt
• Fan drive
• Belt tensioner
• Pulley
• Compressor
• Coolant supply pipes to the compressor
• Intake manifold
• Turbocharger
• Turbocharger lubrication line
• Exhaust manifold
• Air conditioning compressor
• Air conditioner drive
• Engine ground wire
• Generator
• Installing the generator
• Fastening the flywheel housing and flywheel
• Clutch
• Torsional vibration damper
• Gear block cover
• Timing gear housing
• Steering hydraulic pump
• Starter
• Front engine mount brackets
• Fastening the accelerator cable
• Identification plate
• Front engine mount
• Engine mount earring
• Front engine mount cushion
• Rear engine mount
• Rear engine mount
• Auxiliary engine mount
• Gearbox suspension
• Attaching the dipstick
• Fuel tank brackets
• Fuel tank fastening
• Fuel tank
• Fuel supply line
• Fuel supply line
• Drain pipeline
• Accelerator drive parts
• Attaching the auxiliary control cable
• Air filter
• Air filter brackets
• Air supply system
• Air filter clogging indicator tube
• Compressor piping
• Charge air cooler
• Charge air cooler attachment
• Air cooling system
• Coarse fuel filter
• Mounting the coarse fuel filter
• Muffler
• Muffler mount
• Exhaust pipe of the muffler
• Turbocharger connection pipe
• Cooling system radiator
• Radiator protection
• Radiator mounting
• Cooling system pipes
• Fan installation
• Fan
• Fan shroud
• Expansion tank
• Expansion tank fixing
• Cooling system piping
• Clutch housing attachment
• Clutch piping
• Pneumatic clutch booster tube
• Clutch master cylinder pipe
• Pneumatic clutch booster
• Clutch housing and gearboxes
• Pneumatic clutch booster tube
• Gearbox assembly
• Secondary shaft
• Left and right countershaft assemblies
• Input shaft assembly
• Reverse intermediate shaft
• Installing the upper gearbox cover
• Gearshift mechanism assembly
• Pressure regulator
• Divider synchronizer
• Divider main shaft
• Left and right intermediate shafts of the divider
• Divider switch cylinder
• Back cover assembly
• Retainer in gearbox
• Gear lever knob
• Gear lever
• Power take-off
• Stage stabilizer
• Transmission control pipe
• Power take-off control mechanism
• Cardan shafts
• Cardan shaft with intermediate bearing
• Frame
• Spars
• Fourth cross member
• Front cross member
• Cross member of the balance suspension
• Back cross member
• Towing device
• Front hook
• Third cross member
• Front suspension bump stop
• Stepladders
• Front suspension brackets
• Front spring attachment
• Spring hinge
• Shock absorber top mount
• Bottom shock absorber mounting
• Rear suspension bump stop
• Mounting rear suspension springs
• Rear suspension plate
• Balance suspension
• Spring limiter
• Front spring
• Rear leaf spring
• Shock absorber
• Rear axle assembly
• Rear axle housing
• Rear axle differential
• Installing jet rods
• Rear axle wheel reducer
• Rear wheel brake
• Rear axle brake actuator
• Rear axle suspension brackets
• Middle axle assembly
• Middle axle carter
• Middle axle drive
• Middle axle differential
• Middle axle drive mechanism
• Middle axle wheel reducer
• Middle axle brakes
• Middle axle brake actuator
• Middle axle suspension brackets
• Front axle assembly
• Front axle
• Front wheel hub
• Front left brake actuator
• Front right brake actuator
• Installing the front left brake chamber
• Installing the front right brake chamber
• Front left brake lever
• Front right brake lever
• Complete wheel
• Front wheel cap
• Nipple
• Spare wheel holder assembly
• Steering gear assembly 8
• Steering lever
• Steering bracket
• Tie rod
• Expansion tank for power steering
• Power steering pipe
• Brake pneumatic lines diagram
• Air receiver assemblies
• Dispenser
• Control valve
• Pressure regulator
• Exhaust brake
• Brake force regulator
• Rear axle brake pressure regulator actuator
• Moisture trap
• Differential lock control mechanism
• Installing the battery
• Electric horn
• Wiring harness diagram on frame
• Batteries
• Ground wire
• Engine wire harness diagram
• Starter relay
• Power switch
• Electro-pneumatic valve block
• Taillights
• Reverse signal
• Speed ​​sensor
• Fuel level sensor
• Air filter clogging sensor
• Coolant level sensor
• Jack
• Toolbox
• Tool bag
• Complete cab
• Accelerator pedal
• Accelerator drive
• Accelerator cable
• Manual throttle control cable
• Air intake mount
• Clutch pedal
• Clutch cylinder mount
• Securing the clutch hydraulic reservoir
• Clutch piping
• Mounting the gear lever
• Steering installation
• Installing the brake pedal
• Parking brake lines
• Installing the brake cylinder
• Installing the parking brake lever
• Diagnostic unit
• Ignition lock
• Interior lighting
• Portable lamp
• Reading light
• Pneumatic horn
• Cab wiring diagram
• Car door wiring diagram
• Cab ceiling wire harness diagram
• Cab front panel harness
• Bumper wiring harness
• Cab floor wiring harness
• Left cab floor wiring harness
• Front panel wiring harness
• Fuse box
• Cigarette lighter
• Side turn signal lamp
• Front side lights
• Front fog lights
• Front fog lamp relay
• Turn signal relay
• Brake relay
• Relay for air conditioning and heating
• Wiper relay
• Installing a windshield washer
• Switch panel
• Lamp limit switch
• Power take-off switch
• Body lift switch
• Brake light switch
• Engine brake switch
• Anti-lock brake system (ABS) diagnostic switch
• Front fog lamp switch
• Switch cover
• Cover for switches on the panel
• Reflector
• Front combination headlights
• Combo switch
• Car radio
• Dashboard
• Air pressure sensor
• Buzzer
• Brand name
• Fire extinguisher
• Sign on the outside of the cab
• Cab bolts
• Cab plugs
• Front cab suspension
• Rear cab suspension
• Cab tilt cylinder
• Installing the cab tilt cylinder
• Cab tilt pump
• Floor panel assembly
• Floor panel overlays
• Gear lever cover
• Bottom panel
• Passenger side storage box
• Steering wheel
• Steering column shroud
• Cab floor mat
• Thermal insulation floor covering
• Soundproof floor covering
• Windscreen wiper assembly
• Windscreen seal
• Front panel with decorative grille
• Front panel design
• Front fairing outer side plate
• Bottom thrust plate
• Dashboard glove
• Front dashboards
• Dashboard brackets
• Cab left side panel assembly
• Cab right side panel assembly
• Facing the left panel of the cab
• Cab right panel trim
• Cab back panel
• Cab back panel trim
• Right side window
• Left side window
• Cab back glass
• Cab roof
• Cab roof lining
• Glove box
• Driver's seat belt
• Passenger seat belt
• Left door assembly
• Right door assembly
• Cab door bump stop
• Left cab door trim
• Right cab door trim
• Left door glass
• Right door glass
• Left power window assembly
• Right power window assembly
• Left door lock
• Right door lock
• Left door seals
• Right door seals
• Driver's seat
• GPS navigation
• Sleeping place
• Heater assembly
• Heater battery
• Heater pipes
• Heating air ducts
• Air conditioner evaporator
• Air conditioner radiator
• Air conditioner piping
• Air conditioning and heater control
• Left rearview mirror
• Right rearview mirror
• Bracket for the left rearview mirror
• Bracket for the right rearview mirror
• In-cab rear-view mirror
• Ashtray
• Sun visor
• Curtain guides
• Exterior cab handrails
• Internal cab handrails
• Mirror
• Left wheel rear mudguard
• Right wheel rear mudguard
• Front left mudguard
• Front right mudguard
• Left inner mudguard
• Right inner mudguard
• Left wing of the cockpit
• Right wing of the cockpit
• Lower left wing of the cockpit
• Lower right wing of the cockpit
• Left cab soundproofing panel
• Cab soundproof panel right
• Left cab footboard
• Cab right footboard
• Left footrest
• Right footrest
• Front bottom panel
• Body
• Frame
• Tailgate locking device

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