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Dong Feng with engine Cummins С300 20, owners e-manual and parts catalog (in Russian)

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Publisher: © "Diez"
ISBN: 978-5-90388-307-3
Number of pages: 496
Format: file PDF

About the manual

Engine type: Cummins С300 20

In the manual you will find

  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Diez
Categories: Chinese cars , Dong Feng , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 978-5-90388-307-3
Number of pages: 496
Format: file PDF

About the manual

Engine type: Cummins С300 20

In the manual you will find

  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Content

Operating instructions

  • Vehicle identification
  • Terms of use
  • Engine operation rules
  • Daily inspection rules
  • Rules for operating a new car
  • Car operating rules
  • Cab equipment
  • Placement of controls and instrumentation
  • Key
  • Car door
  • Seats
  • Seat belts
  • Dashboard
  • Switches
  • Ventilation
  • Heating - air conditioning control unit
  • Control levers
  • Auxiliary equipment
  • Multifunctional sound signal (buzzer)
  • Fuse box
  • Steering column adjustment
  • Fire extinguisher
  • External equipment
  • Tow hook
  • Radiator trim
  • Refueling
  • Car warning triangle
  • Cab rollover
  • Raising and lowering the tipper platform
  • Vehicle movement
  • Differential lock
  • Starting the engine
  • Clutch operation
  • Ladybug gear work
  • Brake system operation
  • Stopping the engine
  • Driving uphill or downhill

Maintenance

  • Checking and filling coolant level
  • Air purification filter maintenance
  • Checking the level and changing the oil in the engine lubrication system
  • Oil filter
  • Fuel pre-filter
  • Fuel filter and water separator
  • Coolant filter
  • Removing air from the fuel supply system
  • Checking the tension of belts, idler roller bearing and fan shaft bearing
  • Turbocharger maintenance
  • Checking the fluid level in the clutch control system reservoir
  • Checking the level and changing the oil in the gearbox
  • Balancer Hubs Maintenance
  • Maintenance and adjustment of the brake with automatic adjustment of the gap between the brake pads and the brake drum
  • Front wheel toe-in
  • Checking the oil level and changing the oil in the hydraulic steering system
  • Battery inspection and maintenance
  • Filling the windshield washer reservoir
  • Lighting arrangement diagram
  • Adjusting the direction of headlights
  • Starting the motor from an external power source
  • Removing the spare wheel
  • Tire inflation mechanism
  • Changing wheels
  • Operation and maintenance of tires
  • Cab tilt maintenance
  • Inspection and maintenance frequency
  • Parameters for control and adjustment during maintenance
  • Tightening torques for main screw connections
  • Lamps
  • Table of fuels and lubricants and operating fluids

Dump truck operation and maintenance manual

  • Introduction
  • Basic safety instructions
  • Operating instructions
  • Body lifting
  • Maintenance instructions
  • Troubleshooting
  • Power take-off
  • Operating instructions
  • Disconnecting the power take-off
  • Removing the lid
  • HYVA gear and piston pumps
  • Changing the direction of rotation of gear pumps of the "FP" series
  • Gear and piston pumps, installation instructions
  • Pumps catalog
  • Hydraulic pumps
  • Gear pumps
  • Piston pumps
  • Gear pump UNI 3H with rotation in both directions
  • ISO 4H BR double rotating gear pumps
  • Piston pump UNI 4H with left or right direction of rotation
  • ISO 4H gear pump with left or right direction of rotation
  • ISO 4H Heavy duty gear pumps with left, right rotation or both directions
  • Introduction
  • Installation instructions
  • Anti-vibration unit

HYVA dump truck hydraulic drives

  • Introduction
  • Telescopic cylinders HYVA
  • Characteristics of the front cylinder HYVA
  • Characteristics of the HYVA underbody cylinder
  • Cylinder type description
  • Front Cylinder Kits
  • Brackets and support frames
  • Underbody cylinders UCB
  • Repair manual for front (FC, FE and FEE) and underbody (DCT)
  • Cylinders
  • General provisions
  • Removing the cylinder from the dump truck
  • Disassembling the cylinder
  • Build
  • Connecting and testing the cylinder
  • Tables
  • Front cylinder assembly instructions (FC, FE and FEE)
  • Installation instructions
  • Installation location and clearances
  • Installing the cylinder on a subframe
  • Installing the cylinder on a support
  • Connecting the cylinder to the body
  • Connecting and testing the cylinder
  • Tables
  • Valves
  • Lift control valve - PT
  • Instructions
  • Installation instructions
  • HYVA body lift valve
  • Pneumatic proportional body lift valve

The device of the main components and assemblies of the CUMMINS C300 20 engine

  • Engine identification
  • View of the engine from the side of the fuel pump
  • Engine, rear view
  • Engine, front view
  • Engine seen from the turbocharger
  • Cylinder block
  • Cylinder head
  • Rocker arms
  • Fuel injector lines
  • Valve tappet and tappet rod
  • Lubrication system
  • Cooling system
  • Air intake system
  • Exhaust manifold

Technical data and tightening torques of threaded connections of the CUMMINS C300 20 engine

  • Complete engine
  • Cylinder block
  • Cylinder block, tightening torques for screw connections
  • Rocker arm assembly
  • Valve lifter
  • Fuel system
  • Lubrication system
  • Cooling system
  • Air supply system
  • Exhaust system
  • Air compressor
  • Electrical system

Parts catalog

  • Complete engine
  • Cylinder head assembly
  • Cylinder head cover
  • Cylinder block
  • Gas distribution mechanism drive
  • Engine gas outlet
  • Crankcase ventilation
  • High pressure fuel pump and its mounting
  • Fuel pump assembly
  • High pressure fuel pipes
  • Fuel return line
  • Fuel filter unit
  • Fuel filter tube KTNVD
  • Installation of a solenoid valve - shutoff
  • Installing the solenoid valve
  • Engine speed sensor
  • Oil pressure sensor
  • Coolant temperature sensor
  • Regulator tube
  • Oil pump
  • Oil cooler and oil filter
  • Dipstick
  • Oil pan
  • Water pump
  • Thermostat
  • Coolant filter
  • Branch pipe
  • Discharge pipe
  • Water pump drive belt
  • Fan drive
  • Belt tensioner
  • Pulley
  • Compressor
  • Coolant supply pipes to the compressor
  • Intake manifold
  • Turbocharger
  • Turbocharger lubrication line
  • Exhaust manifold
  • Air conditioning compressor
  • Air conditioner drive
  • Engine ground wire
  • Generator
  • Installing the generator
  • Fastening the flywheel housing and flywheel
  • Clutch
  • Torsional vibration damper
  • Gear block cover
  • Timing gear housing
  • Steering hydraulic pump
  • Starter
  • Front engine mount brackets
  • Fastening the accelerator cable
  • Identification plate
  • Front engine mount
  • Engine mount earring
  • Front engine mount cushion
  • Rear engine mount
  • Rear engine mount
  • Auxiliary engine mount
  • Gearbox suspension
  • Attaching the dipstick
  • Fuel tank brackets
  • Fuel tank fastening
  • Fuel tank
  • Fuel supply line
  • Fuel supply line
  • Drain pipeline
  • Accelerator drive parts
  • Attaching the auxiliary control cable
  • Air filter
  • Air filter brackets
  • Air supply system
  • Air filter clogging indicator tube
  • Compressor piping
  • Charge air cooler
  • Charge air cooler attachment
  • Air cooling system
  • Coarse fuel filter
  • Mounting the coarse fuel filter
  • Muffler
  • Muffler mount
  • Exhaust pipe of the muffler
  • Turbocharger connection pipe
  • Cooling system radiator
  • Radiator protection
  • Radiator mounting
  • Cooling system pipes
  • Fan installation
  • Fan
  • Fan shroud
  • Expansion tank
  • Expansion tank fixing
  • Cooling system piping
  • Clutch housing attachment
  • Clutch piping
  • Pneumatic clutch booster tube
  • Clutch master cylinder pipe
  • Pneumatic clutch booster
  • Clutch housing and gearboxes
  • Pneumatic clutch booster tube
  • Gearbox assembly
  • Secondary shaft
  • Left and right countershaft assemblies
  • Input shaft assembly
  • Reverse intermediate shaft
  • Installing the upper gearbox cover
  • Gearshift mechanism assembly
  • Pressure regulator
  • Divider synchronizer
  • Divider main shaft
  • Left and right intermediate shafts of the divider
  • Divider switch cylinder
  • Back cover assembly
  • Retainer in gearbox
  • Gear lever knob
  • Gear lever
  • Power take-off
  • Stage stabilizer
  • Transmission control pipe
  • Power take-off control mechanism
  • Cardan shafts
  • Cardan shaft with intermediate bearing
  • Frame
  • Spars
  • Fourth cross member
  • Front cross member
  • Cross member of the balance suspension
  • Back cross member
  • Towing device
  • Front hook
  • Third cross member
  • Front suspension bump stop
  • Stepladders
  • Front suspension brackets
  • Front spring attachment
  • Spring hinge
  • Shock absorber top mount
  • Bottom shock absorber mounting
  • Rear suspension bump stop
  • Mounting rear suspension springs
  • Rear suspension plate
  • Balance suspension
  • Spring limiter
  • Front spring
  • Rear leaf spring
  • Shock absorber
  • Rear axle assembly
  • Rear axle housing
  • Rear axle differential
  • Installing jet rods
  • Rear axle wheel reducer
  • Rear wheel brake
  • Rear axle brake actuator
  • Rear axle suspension brackets
  • Middle axle assembly
  • Middle axle carter
  • Middle axle drive
  • Middle axle differential
  • Middle axle drive mechanism
  • Middle axle wheel reducer
  • Middle axle brakes
  • Middle axle brake actuator
  • Middle axle suspension brackets
  • Front axle assembly
  • Front axle
  • Front wheel hub
  • Front left brake actuator
  • Front right brake actuator
  • Installing the front left brake chamber
  • Installing the front right brake chamber
  • Front left brake lever
  • Front right brake lever
  • Complete wheel
  • Front wheel cap
  • Nipple
  • Spare wheel holder assembly
  • Steering gear assembly 8
  • Steering lever
  • Steering bracket
  • Tie rod
  • Expansion tank for power steering
  • Power steering pipe
  • Brake pneumatic lines diagram
  • Air receiver assemblies
  • Dispenser
  • Control valve
  • Pressure regulator
  • Exhaust brake
  • Brake force regulator
  • Rear axle brake pressure regulator actuator
  • Moisture trap
  • Differential lock control mechanism
  • Installing the battery
  • Electric horn
  • Wiring harness diagram on frame
  • Batteries
  • Ground wire
  • Engine wire harness diagram
  • Starter relay
  • Power switch
  • Electro-pneumatic valve block
  • Taillights
  • Reverse signal
  • Speed ​​sensor
  • Fuel level sensor
  • Air filter clogging sensor
  • Coolant level sensor
  • Jack
  • Toolbox
  • Tool bag
  • Complete cab
  • Accelerator pedal
  • Accelerator drive
  • Accelerator cable
  • Manual throttle control cable
  • Air intake mount
  • Clutch pedal
  • Clutch cylinder mount
  • Securing the clutch hydraulic reservoir
  • Clutch piping
  • Mounting the gear lever
  • Steering installation
  • Installing the brake pedal
  • Parking brake lines
  • Installing the brake cylinder
  • Installing the parking brake lever
  • Diagnostic unit
  • Ignition lock
  • Interior lighting
  • Portable lamp
  • Reading light
  • Pneumatic horn
  • Cab wiring diagram
  • Car door wiring diagram
  • Cab ceiling wire harness diagram
  • Cab front panel harness
  • Bumper wiring harness
  • Cab floor wiring harness
  • Left cab floor wiring harness
  • Front panel wiring harness
  • Fuse box
  • Cigarette lighter
  • Side turn signal lamp
  • Front side lights
  • Front fog lights
  • Front fog lamp relay
  • Turn signal relay
  • Brake relay
  • Relay for air conditioning and heating
  • Wiper relay
  • Installing a windshield washer
  • Switch panel
  • Lamp limit switch
  • Power take-off switch
  • Body lift switch
  • Brake light switch
  • Engine brake switch
  • Anti-lock brake system (ABS) diagnostic switch
  • Front fog lamp switch
  • Switch cover
  • Cover for switches on the panel
  • Reflector
  • Front combination headlights
  • Combo switch
  • Car radio
  • Dashboard
  • Air pressure sensor
  • Buzzer
  • Brand name
  • Fire extinguisher
  • Sign on the outside of the cab
  • Cab bolts
  • Cab plugs
  • Front cab suspension
  • Rear cab suspension
  • Cab tilt cylinder
  • Installing the cab tilt cylinder
  • Cab tilt pump
  • Floor panel assembly
  • Floor panel overlays
  • Gear lever cover
  • Bottom panel
  • Passenger side storage box
  • Steering wheel
  • Steering column shroud
  • Cab floor mat
  • Thermal insulation floor covering
  • Soundproof floor covering
  • Windscreen wiper assembly
  • Windscreen seal
  • Front panel with decorative grille
  • Front panel design
  • Front fairing outer side plate
  • Bottom thrust plate
  • Dashboard glove
  • Front dashboards
  • Dashboard brackets
  • Cab left side panel assembly
  • Cab right side panel assembly
  • Facing the left panel of the cab
  • Cab right panel trim
  • Cab back panel
  • Cab back panel trim
  • Right side window
  • Left side window
  • Cab back glass
  • Cab roof
  • Cab roof lining
  • Glove box
  • Driver's seat belt
  • Passenger seat belt
  • Left door assembly
  • Right door assembly
  • Cab door bump stop
  • Left cab door trim
  • Right cab door trim
  • Left door glass
  • Right door glass
  • Left power window assembly
  • Right power window assembly
  • Left door lock
  • Right door lock
  • Left door seals
  • Right door seals
  • Driver's seat
  • GPS navigation
  • Sleeping place
  • Heater assembly
  • Heater battery
  • Heater pipes
  • Heating air ducts
  • Air conditioner evaporator
  • Air conditioner radiator
  • Air conditioner piping
  • Air conditioning and heater control
  • Left rearview mirror
  • Right rearview mirror
  • Bracket for the left rearview mirror
  • Bracket for the right rearview mirror
  • In-cab rear-view mirror
  • Ashtray
  • Sun visor
  • Curtain guides
  • Exterior cab handrails
  • Internal cab handrails
  • Mirror
  • Left wheel rear mudguard
  • Right wheel rear mudguard
  • Front left mudguard
  • Front right mudguard
  • Left inner mudguard
  • Right inner mudguard
  • Left wing of the cockpit
  • Right wing of the cockpit
  • Lower left wing of the cockpit
  • Lower right wing of the cockpit
  • Left cab soundproofing panel
  • Cab soundproof panel right
  • Left cab footboard
  • Cab right footboard
  • Left footrest
  • Right footrest
  • Front bottom panel
  • Body
  • Frame
  • Tailgate locking device

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Инструкция и каталог запчастей в одном справочнике очень удобно. Спасибо консультанту