Dong Feng 1030 with engines of 3.153 liters, repair e-manual and parts catalog (in Russian)

Contents

Vehicle operating instructions

Vehicle identification plates

The main technical characteristics of the car

• General information
• Performance characteristics
• Engine characteristics
• Chassis type and design features

Device and vehicle control

• Front panel
• Doors
• Seat adjustment
• Engine access window (main)
• Seat belts
• dashboard
• Signal lamps
• Combined headlight switch
• Fog lamp switch
• Alarm button
• Interior light switch (optional)
• Power window control button
• Radio
• Heating system
• Heater
• Cigarette lighter
• Ashtray
• Glove
• Control levers, steering wheel and accessories
• Fuel filler cap
• Spare wheel bracket
• Opening and closing body sides

Driver tips

• Before driving
• Start of movement
• Stop
• Driving in hilly terrain
• Clutch control
• Double clutch release
• Warning triangle usage
• Braking
• Using the brake pedal
• Draining the coolant
• Installing snow chains

Break-in and service of a new car

• Before commissioning
• Break-in period
• Checks and inspections during the break-in period
• After the end of the break-in period

Daily maintenance

• Before leaving
• Basic verification elements
• Check after engine start
• Test drive
• Check-out after test drive
• Other

Car maintenance and adjustments

• Air filter
• Engine service
• Checking and replacing fluid level in the steering mechanism
• Checking the brake fluid level and adding it to the brake system and hydraulic clutch
• Checking the oil level in the transmission, changing it
• Checking the oil level in the gearbox of the main gear of the rear axle, changing it
• Battery check and maintenance
• Suspension
• Toe adjustment
• Car body adjustment
• Checking the lower and upper ball joints of the front independent suspension and front suspension arms
• Cardan shaft
• Rearrangement of wheels
• Fuses
• Cleaning and replacing the wiper blades
• Brake pipes

In the event of a sudden malfunction

• If the oil pressure warning light comes on
• If there is a leak in the hydraulic system
• If there is air in the hydraulic system
• If the vacuum booster is out of order
• If the battery charging system fails
• If the engine coolant is overheated
• If the engine is overheated
• If the wheel is punctured
• If the battery is discharged
• Starting the engine "from the pusher"
• Vehicle towing
• If the light bulb is burnt out

Service frequency

• Periodic replacement of parts
• Basic regulation data
• Lubrication intervals and points
• Lubricants and fluids
• Fuel
• Engine oil
• Gear oil
• Synthetic brake fluid
• Torque values ​​

Engine CYQD32 (EURO 2)

• Foreword
• Diesel engine specifications
• Diesel engine operation
• Maintenance
• Diesel engine unit adjustments
• Main diesel engine components
• Diesel engine power system
• Diesel engine auxiliary systems
• Troubleshooting engine problems

Engine YUCHAI YC4F (EURO 3)

• Engine identification
• General information
• Technical characteristics of the engine and its components
• Engine operation
• Engine maintenance
• Troubleshooting and how to fix them

Car repair manual

• Precautions

Clutch

• Precautions and preparations
• Clutch unit
• Clutch pedal adjustment
• Clutch master cylinder
• Clutch slave cylinder
• Clutch release assembly and mechanism
• Clutch unit
• Clutch disc
• Clutch pressure plate and flywheel
• Technical data

Gearbox

• Datasheet
• Gearcase removal and disassembly procedures
• Gearbox disassembly sequence
• The location of the parts and the sequence of their removal from the primary and secondary shafts of the gearbox
• The sequence of disassembling the cover with the gearbox control mechanism
• Sequence of assembly of gearbox units
• Sequence of assembly of the cover with the gearbox control mechanism
• Gearbox assembly procedures
• Tightening torques for screw connections

Front suspension

• Tools and pullers
• Front suspension design
• Inspection and repair
• Front wheel alignment
• Camber, longitudinal and transverse angles of inclination of the steering axis
• Checking the limit angles of rotation of the steered wheels (front)
• Steering knuckle, journal, hub and disc brakes
• Hub and brake disc
• Replacing bearings in the hub
• Hub bearings
• Hub
• Rotary fist
• Front suspension parts
• Shock absorber
• Torsion bar
• Upper wishbone
• Lower arm stretch
• Lower wishbone
• Checkout
• Upper and lower ball joints
• Technical data

Rear suspension

• Rear axle suspension design
• Rear axle construction
• Checking
• Rear suspension and shock absorber design
• Shock absorber
• Spring
• Rubber bumper
• Technical data
• Data for verification and adjustment

Propeller shaft and rear axle reducer

• Tools
• Cardan shaft
• Maintenance
• Rear axle
• Rear axle reducer
• Dismantling the gearbox
• Checking
• Gearbox adjustment
• Technical data

Steering

• Precautions and Preparations
• Special tools
• Checking nodes on the car
• Steering column and steering wheel
• Steering column
• Steering gear
• Steering link
• Steering link rod
• Checking details
• Power steering (GUR)
• Technical data

Braking system

• Precautions and preparations
• Checks
• Hydraulic brakes
• Bracket for brake pedal and vacuum brake booster
• Vacuum booster
• Working check
• Removal and installation of the vacuum booster
• Check valve
• Checking
• Front brakes

Cab and frame

• Precautions
• Fixators
• Front bumper
• Doors
• Dashboard
• External and internal cabin panels, cabin equipment
• Headlining
• Exterior body elements
• Radiator grill and lower front panel
• Door glass seal
• Door and step
• Seats
• Cab and body

Electrical equipment

• Fuses and fuses
• Battery
• Battery maintenance
• Battery charging
• Charging system
• Launch system
• Steering column switches
• Headlights
• Windscreen wipers and washer
• Radio / radio and antenna

Parts catalog

• Cylinder block
• Oil pan
• Dipstick
• Cylinder head
• Piston
• Connecting rod
• Crankshaft and flywheel
• Camshaft
• Rocker arm assembly
• Valve cover
• Gear housing cover
• Inlet piping
• Exhaust piping
• Turbocharger assembly
• Vacuum pump
• Oil pump
• Injector
• Oil filter
• Fuel pipes
• Coolant pump and fan
• High pressure fuel pump
• Thermostat
• Oil cooler
• Preheating device
• Alternator and starter
• Belt tensioner
• Power steering
• Tools
• EGR control
• Engine mount
• Fuel tank and fuel lines
• Accelerator pedal
• Intake system
• Release system
• Cooling system
• Clutch and release fork
• Clutch slave cylinder
• Clutch master cylinder
• Clutch control
• Clutch housing, gearbox housing and rear cover
• Gear selector cover and fork
• Gearbox shafts and gears
• Gear Shift Control
• Cardan shaft
• Frame
• Front suspension
• Rear suspension
• Front shock absorber
• Rear shock absorber mounting
• Front axle
• Rear axle, semi-axle
• Rear axle, differential
• Wheel
• Spare wheel lift
• Steering link
• Steering column
• Steering gear
• Power steering pipes
• Hydraulic brakes
• Parking brake
• Front disc brake
• Rear brake
• Brake pedal
• The main brake cylinder with a vacuum booster
• Battery
• Cab harness
• Frame wiring harness
• Cab wiring
• Headlights
• Rear lights and license plate lighting
• Cab electrical elements
• Accessories
• Cab suspension
• Cab floor
• Cabin rug
• Windscreen wiper
• Cab front panel and roof
• Cab front panel grille
• Steering column elements
• Cab side panel
• Toolbar
• Cab back panel
• Cab glazing
• Cab door
• Heater
• Cabin elements
• Seat
• Seat belt
• Cab mudguard

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