Chevrolet Lanos since 2004, repair e-manual (in Russian)

Content 

Model history

General information

• Overall dimensions of the car
• Vehicle specifications
• Vehicle data sheet
• Execution options

Equipment and controls

• Location of controls and appliances
• Instrument cluster
• Keys to the car, central locking
• Ignition switch (lock)
• HVAC control unit
• Headlight beam direction regulator
• Switches
• Gearshift paddles
• Rearview mirrors

Car operation

• Wheels and tires
• Features of winter operation
• Repair in transit
• Wheel replacement
• Replacement of outdoor lamps
• Starting the engine from the battery of another car (“lighting”)
• Car towing

Safety precautions for maintenance and repair

Maintenance

• Location of the main components and assemblies of the car
• Checking the car
• Maintenance schedule
• Checking the condition of wheels and tires
• Checking the fluid level in the windshield washer reservoir
• Replacing the windshield wiper blades
• Checking the oil level in the oil pan
• Changing engine oil and oil filter
• Checking the level and adding coolant
• Coolant replacement
• Checking the level and adding oil to the gearbox
• Checking the fluid level in the reservoir tank for hydraulic brakes and clutch
• Replacing fluid in brake and clutch actuators
• Bleeding the hydraulic brake system
• Parking brake adjustment
• Checking the condition of the alternator drive belt
• Alternator belt replacement
• Checking the fluid level in the power steering reservoir
• Checking the condition and replacing the drive belt of the air conditioning compressor
• Checking condition and replacing spark plugs
• Replacing the fuel filter
• Replacing the air filter element
• Checking the condition of the chassis and transmission
• Rear wheel bearing adjustment
• Checking steering status
• Checking the condition of the brake system
• Headlight beam adjustment

Diagnostics of malfunctions

• Engine and its systems
• Transmission, chassis, steering and braking system
• Electrical equipment

Engine

• Design description
• Replacing the cylinder head gasket
• Checking the condition and replacing the timing belt
• Replacing the camshaft oil seal
• Replacing the front crankshaft oil seal
• Replacing the crankshaft rear oil seal
• Removing low oil pressure sensor
• Removing the powertrain support
• Removing and installing the engine

Engine management system

• Design description
• Removing the electronic control unit
• Removing the crankshaft position sensor
• Removing the phase sensor
• Removing the coolant temperature sensor
• Removing the throttle position sensor
• Removing the absolute pressure sensor in the intake manifold
• Removing the intake air temperature sensor
• Removing the vehicle speed sensor
• Removing the knock sensor
• Rough road sensor removal
• Removing oxygen concentration sensors
• Ignition coil removal

Power system

• Design description
• Removing and disassembling the fuel module
• Removing the fuel rail and injectors
• Removing the fuel pressure regulator
• Removing the air filter
• Removing the idle speed regulator
• Throttle removal
• Intake manifold removal
• Removing the adsorber of the vapor recovery system
• Removing the canister purge solenoid valve
• Replacing the throttle cable
• Removing exhaust gas recirculation valve

Cooling system

• Design description
• Removing and checking the thermostat
• Removing the expansion tank
• Removing radiator fans
• Removing the radiator
• Removing the coolant pump
• Removing the coolant temperature gauge sensor

Exhaust system

• Design description
• Exhaust system suspension pads replacement
• Removing the intermediate pipe
• Catalytic converter removal
• Removing the exhaust manifold
• Replacing the optional silencer
• Replacing the main silencer

Grip

• Design description
• Clutch pedal stroke adjustment
• Bleeding Clutch Hydraulic
• Removing the clutch master cylinder
• Removing the clutch slave cylinder
• Removing the clutch release mechanism
• Replacing the “basket” and clutch disc

Gearbox

• Design description
• Gearbox control adjustment
• Gearbox oil change
• Gearbox removal

Front wheel drive

• Design description
• Removing front wheel drives
• Removing the outer joint
• Removing and disassembling the inner joint

Front suspension

• Design description
• Removing the shock absorber strut and its disassembly
• Replacing anti-roll bar components
• Lever release
• Replacing the silent block and the front suspension arm cushion
• Front wheel bearing replacement

Rear suspension

• Design description
• Shock absorber removal
• Spring removal
• Removing rear anti-roll bar
• Replacing the silent block of the beam arm
• Removing the rear suspension beam
• Replacing the rear wheel bearings

Steering

• Design description
• Replacing the outer tie rod end
• Steering wheel removal
• Steering column removal
• Steering gear removal
• Steering link removal
• Steering gear cover replacement
• Removing the power steering pump
• Bleeding the power steering system

Brake system

• Design description
• Replacing the brake pads of the front wheels
• Replacing the protective cover and O-ring of the front wheel brake piston
• Replacing the brake pads of the rear wheels
• Removing the brake master cylinder
• Removing the brake servo
• Replacing the front wheel brake hose
• Replacing the front wheel brake disc
• Replacing the wheel cylinder of the rear wheel brake mechanism
• Replacing the brake hose of the rear wheel
• Removing the parking brake components
• Removing fluid pressure regulators in the rear wheel brakes

Electrical equipment

• Design description
• Replacing fuses and relays
• Replacing the contact group and the cylinder mechanism of the ignition switch
• Removing the battery
• Removing the generator
• Dismantling and assembling the generator
• Starter removal
• Dismantling the starter
• Replacing the lamps in the headlamp
• Removing the headlamp
• Removing the gearmotor
• Headlight beam adjuster
• Replacing the lamp in the fog lamp
• Removing the fog lamp
• Removing the side direction indicator, replacing the lamp
• Removing the reversing light switch
• Replacing lamps in the rear light, removing the light
• Replacing the lamp in the additional brake signal
• Removing the rear license plate light, replacing the lamp
• Replacing the lamp in the interior light, removing the light
• Replacing the lamp in the trunk light, removing the lamp
• Removing the steering column switches, spiral cable drum device and switch connector
• Beeping
• Removing the windshield wiper
• Removing the pump and windshield washer fluid reservoir
• Removing and disassembling instrument cluster
• Removing the driver’s airbag

Body

• Design description
• Removing the mudguards
• Removing mudguards and front wheel arch liners
• Removing the hood lock
• Removing the front bumper
• Removing the rear bumper
• Removing the exterior rearview mirror
• Removing the front door trim
• Removing the front door glass
• Removing the front door power window mechanism
• Removing the lock, cylinder lock mechanism, the outer and inner handles of the front door
• Removing the rear door trim
• Removing the rear door glass
• Removing the rear window regulator
• Removing the lock, inner and outer rear door handles
• Removing the tailgate lock
• Removing the floor tunnel lining
• Removing the dashboard

Heating, ventilation and air conditioning system

• Design description
• Removing the heating, ventilation and air conditioning control unit
• Heater fan removal
• Removing additional heater fan resistor

Applications

• Tools used in car repair
• Tightening torques for critical threaded connections
• Applicable fuels, lubricants and operating fluids
• Lamps used in the car

Electrical diagrams

• Engine starting diagram
• Engine management system diagram
• Clearance light circuit
• Headlight switch and headlight beam direction control
• Fog lamp and fog lamp in the left rear light
• Fog lamp in left rear light
• Turn signal light and hazard warning light
• Braking signal activation circuit
• Cigarette lighter and ashtray backlight connection diagram
• Instrument cluster wiring diagram
• Rear window deflection circuit
• Central lock connection diagram
• Electrical connection diagram of the right electric exterior rear-view mirror
• Sound system enable circuit
• Connection diagram for interior and trunk lighting
• Reverse light switch on circuit
• Alarm and clock connection diagram
• Windshield wiper and washer connection diagram
• Driver airbag connection diagram
• Sound signal activation circuit

Customers reviews