Polaris RZR 800 since 2008 buggy, repair e-manual
About the manual
Engine type: petrol
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Car buggy and prevention information
- Information for a trip to the service station, if self-repair is not possible
About the manual
Engine type: petrol
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Car buggy and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
General information
- Model information
- General specifications
- Vehicle information
- Special tools
- MISC. Specifications and charts
Maintenance
- Periodic maintenance chart
- Component inspection / service locations
- Lubricants / service products
- Maintenance references
- General vehicle inspection and maintenance
- Fuel system and air intake
- Engine
- Transmission and gearcases
- Cooling system
- Final drive / wheel and tire
- Electrical and ignition system
- Steering and suspension
- Brake system
Engine
- Engine specifications
- Engine cooling system
- General engine service
- Engine disassembly and inspection
- Engine reassembly
- Engine installation
- Troubleshooting
Electronic fuel injection
- General information
- Fuel tank
- Electronic fuel injection
- Electronic control unit
- Temperature and barometric air pressure sensor
- Crankshaft position sensor
- Fuel injectors
- Fuel pump
- Fuel pressure regulator
- Throttle position sensor
- Engine coolant temperature sensor
- Ignition coil
- General troubleshooting
- EFI system breakout diagrams
Body / steering / suspension
- Torque specifications
- Special tools
- Cab frame
- Body exploded views
- Body component removal
- Steering assembly
- Wheel hubs
- Front a-arms
- Ball joint service
- Front stabilizer bar
- Rear a-arms
- Rear stabilizer bar
- Shocks / springs
- Decal replacement
Clutching
- Special tools and supplies
- Torque specifications
- PVT system overview
- PVT system service
- Drive belt
- Drive clutch service
- Driven clutch service
- Troubleshooting
Final drive
- Special tools and supplies
- Torque specifications
- Front bearing carrier
- Front drive shaft
- Propshaft service
- Propshaft u-joint service
- Front gearcase / centralized hilliard
- Rear bearing carrier
- Rear drive shaft
- Rear gearcase
- Wheel hubs
Transmission
- Torques / specifications
- Shift lever
- Transmission service
- Troubleshooting
- Transmission exploded views
Brakes
- General specifications
- Torque specifications
- Special tools
- Brake system service notes
- Brake noise troubleshooting
- Hydraulic brake system operation
- Brake system exploded view
- Master cylinder
- Brake pedal lever
- Brake bleeding / fluid change
- Front brake pads
- Front caliper service
- Front brake disc
- Rear brake pad
- Rear caliper service
- Rear brake disc
- Troubleshooting
Electrical
- General information
- Switches / controls
- Instrument cluster
- Instrument cluster troubleshooting tests
- All wheel drive coil
- Gear position indicator switch
- Speed sensor
- Head lights
- Tail / brake / work lights
- Cooling system schematic
- EFI diagnostics
- Fuel sender
- Relays
- Fuse box layout
- Fuses / circuit breaker
Index
Wire diagrams