GAS 2217 / Sable since 1998, repair e-manual (in Russian)
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
(9)
9
10
2
Publisher: © "Za Rulem"
ISBN: 978-5-9698-0287-2
Number of pages: 592
Format: file PDF
About the manual
Engine type: ZMZ-4063 / ZMZ-40522
Engine capacity: 2.3 / 2.5 liters.
Power: 98 / 145 hp
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Za Rulem"
ISBN: 978-5-9698-0287-2
Number of pages: 592
Format: file PDF
About the manual
Engine type: ZMZ-4063 / ZMZ-40522
Engine capacity: 2.3 / 2.5 liters.
Power: 98 / 145 hp
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Content
General information
- Overall dimensions of cars and placement of passenger seats
- Vehicle data sheet
- Vehicle specifications
Controls and instruments
Repair safety instructions
Engine ZMZ-4063
- Design description
- Changing the oil and oil filter
- Replacing oil pressure sensors
- Intake manifold removal
- Removing the exhaust manifold
- Replacing the front cuff of the crankshaft
- Replacing the rear cuff of the crankshaft
- Powertrain support replacement
- Camshaft replacement
- Replacing hydraulic pushers
- Removing and installing hydraulic tensioners
- Removing hydraulic tensioners
- "Charging" the hydraulic tensioner
- "Discharge" hydraulic tensioner
- Dismantling the timing gear
- Dismantling the oil pump drive
- Removing the cylinder head
- Dismantling and repair of a head of the block of cylinders
- Lapping valves
- Engine removal
- Removing the engine assembly with accessories
- Removing the engine with partial disassembly
- Engine disassembly
- Dismantling the crankshaft
- Dismantling the cylinder head cover
- Dismantling the oil pump
- Assembly of the connecting rod and piston group
- Engine assembly
Power system
- Design description
- Replacing the air filter element
- Removing and disassembling the filter sump
- Replacing the fuel fine filter
- Removing the fuel gauge and fuel intake gauge
- Removing the fuel tank
- Removing the fuel filter strainer
- Removing and disassembling the fuel pump
- Removing the air filter housing
Carburetor K-151 43
- Design description
- Removing the carburetor fuel filter
- Adjustment of carburetor damper actuators
- Idle adjustment
- Fuel level adjustment
- Carburetor removal
- Trigger adjustment
- Dismantling the carburetor
Forced idle economizer system
- Removing and checking the solenoid valve of the EPPC system
- Checking the health of the EPHX system
- Exhaust gas recirculation system
Removing the recirculation valve and thermal vacuum switch
Cooling system
- Design description
- Coolant replacement
- Replacing and adjusting the tension of the auxiliary drive belt
- Replacing the idler pulley and the accessory drive belt tension mechanism
- Replacing temperature gauge and coolant overheat warning sensors
- Checking the thermostat in a car
- Removing and checking the thermostat
- Removing the radiator
- Coolant pump replacement
Exhaust system
- Design description
- Replacing the silencer, resonator and exhaust pipe
- Replacing the exhaust pipes
Grip
- Design description
- Bleeding hydraulic clutch and replacing the working fluid
- Removing the hydraulic master cylinder
- Removing hydraulic drive cylinder
- Replacing the hydraulic hose
- Clutch housing removal
- Removing the clutch discs
Gearbox
- Design description
- Oil change
- Replacing a speedometer drive
- Replacing front input shaft bearing
- Cuff Replacement
- Replacing the reversing light switch
- Gearbox Removal
- Gearbox disassembly
Cardan transmission
- Design description
- Inspection, inspection and lubrication of the driveline
- Removing the driveline
- Disassembling the driveline
- Dismantling the universal joint
Rear axle
- Design description
- Gearbox oil change
- Axle removal
- Wheel bearing adjustment
- Drive cuff replacement
- Replacing rear wheel bearings and axle cups
- Removing the rear axle
- Dismantling the rear axle
- Assembling the rear axle and adjusting the final drive
Front suspension
- Design description
- Wheel removal
- Wheel bearing adjustment
- Replacing bearings and hub cups
- Ball bearing lubrication
- Shock absorber replacement
- Replacing the anti-roll bar and its rubber elements
- Replacing the upper ball joint
- Replacing the lower ball joint
- Removing the upper arm
- Removing the front suspension strut
- Suspension spring replacement
- Removing the lower arm
- Removing the front suspension
Rear suspension
- Design description
- Replacing the compression progress buffer
- Shock absorber replacement
- Removing the anti-roll bar and replacing its bushings
- Removing, disassembling the spring and replacing its rubber-metal hinges
Steering
- Design description
- Steering column adjustment
- Lubricating the cardan joints of the steering shaft
- Lubricating the pivot arm axles
- Checking the technical condition of the steering
- Removing and disassembling the steering column
- Replacing steering rods and their hinges
- Swing arm adjustment
- Replacing bearings and bushings for swing arm
- Topping up the power steering system
- Changing the oil and filter element
- Bleeding the hydraulic steering system
- Power steering pump removal
- Power steering valve flushing
- Replacing the pump cuff
- Replacing the rotor, stator and pump seals
- Power steering removal
- Power Steering Adjustment
- Adjustment of thrust bearing bearings
- Gear adjustment
- Replacing hydraulic hoses
- Topping up the steering gear without power steering
- Removing and adjusting steering gear without power steering
Brake system
- Design description
- Bleeding the brake system, replacing the brake fluid
- Replacing the brake pads of the front wheel
- Replacing the brake caliper front wheel
- Replacing the brake disc
- Replacing the front brake hose
- Replacing the brake drum and rear wheel pads
- Replacing the brake cylinder on the rear wheel
- Replacing the rear brake hose
- Removing the brake master cylinder
- Replacing the brake master cylinder linings
- Replacing the vacuum booster
- Removing the foot switch
- Regulator drive adjustment
- Regulator replacement
- Adjustment of the parking brake actuator
- Replacing parking brake cables
- Dismantling the parking brake mechanism
Electrical equipment
- System description
- Checking electrical circuits
- Check for dead circuits
- Checking live electrical circuits
- Fuse Replacement
- Replacing central fuses for the vehicle electrical system
- Replacing fuses for electrical circuits
- Battery
- Replacing the battery switch
- Generator
- Checking the generator on the car
- Removal and repair of the generator
- Replacing the voltage regulator
- Starter
- Starter removal
- Starter Relay Replacement
- Dismantling and checking the starter
Ignition system
- Control unit (controller)
- Sync sensor
- Knock sensor
- Coolant temperature sensor
- Absolute pressure sensor
- Ignition coils
- High voltage wires and candle tips
- Checking and replacing the synchronization sensor
- Removing and checking the knock sensor
- Removing and checking the temperature sensor
- Checking and replacing ignition coils
- Checking high voltage wires and candle tips
- Removing the spark plugs
- Removing and checking the absolute pressure sensor
Lighting, light and sound alarms
- Replacing the headlamp bulb and removing the headlamp
- Headlight adjustment
- Replacing headlamp and control unit
- Replacing the central light switch
- Replacing the direction indicator relay
- Replacing the front direction indicator lamp and removing it
- Replacing the side direction indicator lamp and removing it
- Replacing the brake light switch
- Replacing the alarm switch
- Removing the interior and rear fog light switches
- Replacing the taillight lamps and removing it
- Removing the license plate light, replacing the lamp
- Removing cabin and interior lights
- Removing and adjusting the horn
Gearshift paddles
- Replacing the shift paddles
- Windshield Wiper and Washer
- Removing and disassembling the wiper, replacing its relay
- Removing the windshield washer
- Nozzle removal
- Removing the electric pump
Testing devices
- Removing instrument cluster, replacing lamps
- Checking control instruments and sensors
- Coolant temperature gauge
- Oil pressure gauge
- Fuel gauge
- Speedometer
- Voltmeter
- Ignition switch
- Replacing the ignition switch
Frame, cab, body
- Design description
- Removing the front bumper
- Removing the engine mudguard
- Removing the radiator grill
- Removing the upper radiator trim panel
- Removing the hood lock and its drive
- Removing the hood
- Front wing removal
- Removing the exterior rearview mirror
- Replacing the windshield
- Removing the upholstery of the windshield strut
- Adjusting and removing the driver's seat
- Removing passenger seats
- Removing seat belts
- Removing the front seat belt
- Removing seat belts of the second row of seats
- Removing the sun visor
- Removing the dashboard
- Removing the door handle
- Upholstering the center pillar
- Removing the front door trim
- Removing the front door lock
- Replacing the front door glass
- Power Window Removal
- Removing the front door
- Removing the door trim
- Removing the sliding door lock
- Replacing the sliding door and side window panes
- Removing the sliding door and disassembling the mechanism for moving it
- Removing sliding door openers
- Sliding door adjustment
- Door height adjustment
- “Depth” door adjustment
- Removing the flooring
- Removing the upholstery
- Removing the cab partition
- Removing the rear door locks
- Removing the right rear door lock
- Removing the left rear door lock
- Removing the back door
- Removing the rear bumper
- Removing the filler cap on the fuel tank
- Features of the repair of the interior modification "Lux"
- Removing the front seat belt
- Removing the front seat belt,
- Removing the rear seat belts
- Removing the passenger seat of the cab
- Removing the front seats
- Removing the rear seats
- Removing the interior partition and its upholstery
- Table removal
- Removing the side panel trim and rear wheel arch cover
- Removing the floor and side deck footboard flooring
Ventilation and heating system
- Design description
- Replacing the heater tap
- Removing the main heater radiator
- Removing the electric heater for the main heater
- Removing the main heater
- Dismantling the main heater
- Removing and disassembling the additional heater
- Removing the auxiliary heater electric pump
Design changes since 2003
Engine ZMZ-40522
- Design features
- Intake manifold removal
- Dismantling the timing gear
- Removing the oil cooler
- Coolant replacement
- Removing the expansion tank of the engine cooling system
Engine management system ZMZ-40522
- Design features
- Engine control module
- Engine control fault codes
- Control relays and fuses
- Replacing the engine control module
- Replacing the mass air flow sensor
- Checking and replacing the throttle position sensor
- Camshaft position sensor
- Intake manifold temperature sensor
Engine power system ZMZ-40522
- Design description
- Replacing the air filter element
- Replacing the fuel filter
- Throttle actuator adjustment
- Checking the pressure in the fuel system
- Removing the fuel rail and injectors
- Injector testing
- Pressure regulator replacement
- Removing the receiver
- Replacing the throttle cable
- Removal and check of the regulator of idling
- Removing the fuel module
- Replacing the fuel pump
- Replacing the fuel gauge gauge
- Throttle removal
Upgraded gearbox
- Description of design changes
- Gearbox disassembly
ABS brake system
- Design features
- Bleeding the brake system
- Replacing wheel speed sensors
- Replacing the valve body ABS
Electrical equipment
- Design features
- Removing and disassembling the 3212.3771 generator
- Replacing the headlight bulbs
- Removing the headlight
- Headlight adjustment
- Removing instrument cluster, replacing lamps
- Removing the side direction indicator, replacing the lamp
- Replacing the backlight for the heating and ventilation control panel
- Speed sensor replacement
Heating and ventilation system
- Design features
- Replacing the heater tap
- Removing the main heater radiator
- Removing the electric fan and resistor of the main heater
- Removing the heating and ventilation control panel
- Removing the main heater
- Dismantling the main heater
Body
- Design features
- Removing and disassembling the instrument panel
- Removing the radiator grill
- Removing the front panel of the radiator lining
- Removing the front wings
- Removing the exterior rearview mirror
- Removing the upper radiator trim panel
Diagnostics of malfunctions
- Engine and its systems
- Clutch
- Gearbox
- Power Steering
- Cardan drive, rear axle, chassis, steering and brakes
- Cab and body
- Battery
- Generator
- Starter
- Ignition system and EPHC
- Lighting and light alarm
- Wiper
- Sound signal
- Electric fan cooling system
- Testing devices
- Heating and ventilation system
Applications
- A tool used in addition to the staffing
- The scheme of the engine control system ZMZ-40522
- Scheme of the microprocessor ignition system of the engine ZMZ-4063
- Electrical diagram of the anti-lock brake system
- Electrical equipment diagram of a car with an engine ZMZ-40522
- Electrical circuit of a car with an engine ZMZ-4063 (dashboard of a new sample)
- Electrical circuit of a car with an engine ZMZ-4063 (old-style instrument panel)
- Scheme of additional electrical equipment for various modifications of the Sobol car
- Diagram of an electric fan radiator and fog lights (for a bus for 6 passenger seats)
- Precautions for the diagnosis of the engine ignition system ZMZ-4063 / engine control ZMZ-40522 and car repair
- Connector layout for the new instrument cluster
- Tightening torques for critical threaded connections
- Layout of rolling bearings
- Rolling bearings
- Balls
- Rollers (needles)
- Reinforced rubber cuffs for shafts (oil seals)
- Applicable fuels, oils and operating fluids
- Lamps used in the car
Customers reviews
from Егор on 10/05/2020
Книга полная, доступная в понимании и кстати говоря пригодна для выполнения ремонта любой сложности своими руками
from Александр on 17/10/2023
купил книгу на сайте. книга была загружена с паролем, поэтому нельзя было распечатать. обратился к продавцу, он снял пароль и отправил книгу в личный кабинет, уже без пароля. Так что если покупаете сразу просить без пароля. Книга хорошая, с цветными картинками, достаточно удобоваримая. Рекомендую
