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Contents

Operating instructions

Maintenance

Car care
Starting the engine using a booster battery
Jacking up the car
Vehicle towing
Maintenance
Maintenance - work plan
Maintenance - works
Engine oil level - checking and filling
Engine oil and oil filter - change
Coolant - check level and fill
Coolant - concentration check
Diesel fuel filter - replace
Replaceable air filter element - replace
Toothed belt - condition inspection and tension check. Cars with a 2.5 liter diesel engine
Exhaust system - visual inspection
Spark plugs - removal, inspection and installation
Transmission. Main gear
Automatic transmission - final drive oil check
Front suspension and steering
Power steering oil level check and filling
Brakes. Tires. Wheels
Brake pad thickness - check
Brake lines - check
Brake fluid - replacement
Wheels and tires
Body. Salon equipment
Dust filter - replace
Electrical equipment
Wiper arm angle - check and adjust

Engine

Specifications
General description
Vehicle and engine identification
Protective cover of the engine - removal and installation
Timing belt - removal, installation and tension. Cars with 1.6 liter engines (102 hp)
Cylinder head - removal and installation. Cars with 1.6 liter 102 hp engines
Toothed belt - removal and installation. Cars with a gasoline engine AVJ / BFB / ALT with a volume of 1.8- / 2.0 liters and a capacity of 150/163/130 hp
Toothed belt - removal and installation. Cars with AWA 2.0-liter petrol engine and 150 hp
Cylinder head - removal and installation. Cars with a petrol engine of 1.8- / 2.0 liters
Toothed belt of the timing mechanism drive - removal, installation and tension. Cars with a V-shaped gasoline engine BDV of 2.4 liters and 170 hp.
Cylinder head - removal and installation. Cars with a V-shaped gasoline engine BDV of 2.4 liters and 170 hp
Toothed belt of the timing mechanism drive - removal and installation. Cars with gasoline engine ASN 3.0 liter and 220 hp
Cylinder head - removal and installation. Cars with gasoline ASN 3.0 liter engine and 220 hp
Timing chain - removal and installation. Cars with a VVK engine of 4.2 liters and 344 hp
Cylinder head - removal and installation. Cars with a VVK 4.2-liter 344 hp engine
Toothed belt of the timing mechanism drive - removal and installation. Vehicles with 1.9 liter TDI AVB / AWX / AVF engine
Cylinder head - removal and installation. Vehicles with 1.9 liter TDI AVB / AWX / AVF engine
Toothed belt of the timing mechanism drive - removal, installation and tension. Cars with V-engine AYM / BCZ / BDG / AKE / BAU / BDH 2.5L TDI
Cylinder head - removal and installation. Vehicles with 2.5 liter V-shaped TDI engine
Engine - removal and installation
Compression - check
Ribbed belt - removal and installation
Engine - Start
Engine lubrication system - general
Engine oil pressure and pressure sensor - check
Oil pan - removal and installation
Oil pump - removal and installation

Cooling, heating and ventilation system

Engine cooling system
Coolant - replacement
Thermostat - removal and installation
Thermostat - check
Radiator - removal and installation
Radiator blower fan - removal and installation
Water pump - removal and installation
Heating and air conditioning
Radiator fan sensor - check
Deflectors - removal and installation
Air distribution flap motor - removal, installation and inspection
Heater / air conditioner switch block - removal and installation
Interior blower motor - removal and installation
Coolant heater - removal and installation

Fuel injection system - gasoline engines

Specifications
General description and precautions
Injection system - check

Power system - diesel engines

How a diesel engine works
Preheat unit - check, remove and install
Glow plugs - removal and installation

Fuel system

General provisions
Fuel pump and fuel gauge sensor - removal and installation
Fuel system - air removal. Cars with 1.8 l petrol engine
Fuel filter - removal and installation. All petrol engines except 1.8L
Fuel pump - performance check

Exhaust system

General information
Turbocharger - removal and installation
Exhaust system - removal and installation
Catalyst and lambda probe - removal and installation
Exhaust System - Fit

Ignition system

General information
Spark plugs
Petrol engine ignition and fuel injection system - general check
Ignition lock and switch - removal and installation

Clutch

General description
Coupling - removal, installation and inspection
Clutch master cylinder - removal and installation
Clutch slave cylinder - removal and installation
Clutch actuator - bleeding

Mechanical transmission

Gearbox - general information
Gearbox - removal and installation
Gearshift mechanism - removal, installation and adjustment
Differential - removal and installation

Automatic transmission

General information
Automatic transmission - removal and installation
Automatic transmission - shift cable adjustment

Braking system

Specifications
General information
Brake pads of disc brakes of front wheels with FN-3 caliper - removal and installation
Brake pads for front disc brakes with caliper FNR-G60 - removal and installation
Brake pads of disc brakes of front wheels with a caliper C54 - removal and installation
Brake pads for rear wheels disc brakes with C38 caliper - removal and installation
Brake pads for rear wheels disc brakes with C43 caliper - removal and installation
Brake disc - check residual thickness
Caliper and brake disc - removal and installation
Parking brake - adjustment
Brake system - bleeding
Brake hoses - removal and installation
Vacuum brake booster - check
Brake light switch - removal and installation