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UAZ 3151 Hunter, repair e-manual (in Russian)

UAZ 3151 Hunter, repair e-manual (in Russian)
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Publisher: © "TechProsvet"
ISBN: 978-005-100-032-7
Number of pages: 288
Format: file PDF

About the manual

Engine type: ZMZ / UMP

In the manual you will find

  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: TechProsvet
Categories: UAZ
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "TechProsvet"
ISBN: 978-005-100-032-7
Number of pages: 288
Format: file PDF

About the manual

Engine type: ZMZ / UMP

In the manual you will find

  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

For consumers' information

Technical data and characteristics of cars

  • Vehicle labeling
  • Technical characteristics

Safety requirements and warnings

Maintenance

  • Scope of work by type of maintenance
  • Lubrication of the car

Engine

  • Maintenance
  • Engine UMZ 4218 (UAZ 31519)
  • Engine mount
  • Cylinder head
  • Gas distribution mechanism
  • Lubrication system
  • Crankcase ventilation system
  • Cooling system
  • Power system
  • Gas exhaust system
  • Possible engine malfunctions and methods of their elimination
  • Engine ZMZ 409 (UAZ 315195)
  • Engine mount
  • Cylinder head
  • Gas distribution mechanism
  • Lubrication system
  • Crankcase ventilation system
  • Engine cooling system
  • Power system
  • Gas exhaust system
  • Gasoline injection system with electronic fuel supply control and engine ignition ZMZ 409
  • Possible malfunctions of the ZMZ 409 engine and methods for their elimination
  • Possible malfunctions of power supply systems and engine management with petrol injection and methods of their elimination
  • Engine ZMZ 5143 (UAZ 315148)
  • Engine mount
  • Cylinder head
  • Gas distribution mechanism
  • Lubrication system
  • Crankcase ventilation system
  • Cooling system
  • Power system
  • Air intake and exhaust system
  • Generator with vacuum pump
  • Engine management system
  • Possible malfunctions of the ZMZ 5143 engine and methods for their elimination
  • Checking the technical condition of engines
  • Repair of the UMZ 4218 (UAZ 31519) engine
  • Values ​​of clearances and tightness in the engine
  • Removal and engine installation
  • Disassembly and assembly of the engine
  • Cylinder block repair
  • Cylinder block liner repair
  • Replacing piston rings
  • Replacing pistons
  • Repair of connecting rods
  • Replacement and repair of piston pins
  • Assembling the connecting rod and piston group
  • Crankshaft repair
  • Replacing the crankshaft main and connecting rod bearings
  • Camshaft repair and replacement of its bushings
  • Replacing pushers
  • Distributor drive repair
  • Oil pump repair
  • Cylinder head repair
  • Cooling system pump repair
  • Repair of fuel tanks
  • Fuel pump repair
  • Carburetor repair
  • Engine break-in after repair
  • Repair of the ZMZ 409 (UAZ 315195) engine
  • Removal and engine installation
  • Dismantling the engine
  • Repair of the cylinder block, pistons, connecting rods, intermediate shaft
  • Crankshaft repair
  • Repair of cylinder head, valve train and camshafts
  • Hydraulic tensioner repair
  • Cooling system pump repair
  • Oil pump repair
  • Checking the technical condition of the thermal valve
  • Checking the technical condition of the thermostat
  • Assembling the engine
  • Checking and adjusting valve timing
  • Special tool
  • Engine break-in after repair
  • Tightening torques for engine screw connections
  • Repair of the ZMZ 5143 (UAZ 315148) engine
  • Removal and engine installation
  • Dismantling the engine
  • Parts cleaning
  • Cylinder block repair
  • Crankshaft repair
  • Connecting rod and piston group
  • Cylinder head, valves, springs, hydraulic bearings
  • Hydraulic tensioner
  • Coolant pump
  • Thermostat
  • Oil pump repair
  • Fuel equipment
  • Turbocharger
  • Assembling the engine
  • Installing the engine on a car
  • Tightening torques for the main engine threads

Clutch

  • Maintenance
  • Repair
  • Replacing the clutch with clutch release bearing for vehicles with four-speed gearbox
  • Removal and installation of clutch discs for UMP engines with a four-speed gearbox
  • Removal and installation of clutch discs of a ZMZ engine with a four-speed gearbox
  • Replacing the clutch with clutch release bearing for vehicles with five-speed gearbox
  • Removing and installing clutch discs for vehicles with a five-speed gearbox
  • Assessment of the technical condition of the pressure plate
  • Removing and disassembling the clutch hydraulic actuator
  • Assessment of the technical condition of hydraulic drive parts
  • Assembling the hydraulic clutch
  • Bleeding hydraulic clutch

Gearbox

  • Maintenance
  • Repair of a five-speed gearbox
  • Removing the transmission from the vehicle
  • Disconnecting the transmission from the transfer case
  • Dismantling the gearbox
  • Assessment of the technical condition of parts
  • Gearbox assembly
  • Repair of a four-speed gearbox
  • Removing the transmission from the vehicle
  • Disconnecting the transmission from the transfer case
  • Dismantling the gearbox
  • Assessment of the technical condition of parts
  • Gearbox assembly

Transfer case

  • Maintenance
  • Repair
  • Disassembling the transfer case
  • Assessment of the technical condition of parts
  • Transfer case assembly
  • Assembling the transfer case with gearbox

Cardan drive

  • Maintenance
  • Length and applicability of rear propeller shafts
  • Length and applicability of front propeller shafts
  • Repair
  • Dismantling the propeller shaft
  • Assessment of the technical condition of propeller shaft parts
  • Propeller shaft assembly

Drive axles

  • Rear axle
  • Maintenance
  • Repair
  • Removing the rear axle
  • Dismantling the rear axle
  • Assessment of the technical condition of parts
  • Rear axle assembly and adjustment
  • Front axle
  • Maintenance
  • Repair
  • Removing the front axle
  • Dismantling the front axle
  • Front axle assembly

Frame and car suspension

  • Frame
  • Maintenance
  • Repair
  • Car suspension
  • Maintenance
  • Repair
  • Dismantling the front spring suspension
  • Removing, disassembling and assembling the rear suspension

Hubs, wheels & tires

  • Maintenance
  • Balancing wheels with complete tires
  • Wheel bearing adjustment
  • Repair
  • Removing, disassembling and assembling hubs
  • Removing wheels

Steering

  • Maintenance
  • Power steering pump drive belt tension
  • Checking the level and changing the oil in the power steering system
  • Servicing pump flow and relief valves
  • Checking the steering wheel free play
  • Adjusting the power steering
  • Repair
  • Removing the steering gear
  • Removing the steering wheel
  • Removing the steering propeller shaft
  • Removing and disassembling the steering column
  • Checking internal leaks
  • Dismantling the steering gear
  • Ball screw
  • Disassembly of the hydraulic valve
  • Installing PTFE sealing rings
  • Steering gear assembly 315119 3400011 10
  • Steering gear assembly 3162 3400011 (3159 3400011 20)
  • Removal, disassembly and assembly of the tie rod

Braking system

  • Service brake system
  • Maintenance
  • Adjustment
  • Filling the brake system with fluid and checking the system performance
  • Repair
  • Removal, disassembly and assembly of service brakes
  • Parking brake system
  • Maintenance
  • Adjustment
  • Repair
  • Removal, disassembly and assembly of the parking brake
  • Removing and disassembling the parking brake actuator

Electrical equipment

  • Wiring diagram
  • Fuses
  • Relays and breakers
  • Battery
  • Generator
  • Starter
  • Ignition system
  • Contactless ignition system
  • Control system for the economizer forced idle (EPHH) of the carburetor
  • Lighting and signaling system
  • Control devices

Body

  • General data
  • Interior heating and ventilation
  • Doors
  • Tailgate
  • Seats
  • Fuel tank cap
  • Hood
  • Windscreen wipers, water pumps for windshield, rear windows and headlights (washer)
  • Seat belts
  • Car awning
  • Hard roof
  • Body fixing
  • Body maintenance
  • Repair
  • Removing the body
  • Windshield wipers
  • Mirrors, sun visors, ornaments, filler caps
  • Handrails
  • Front bumper
  • Rear bumper
  • Hood
  • Front wing
  • Radiator trim
  • Wind window
  • Windshield glass, tailgate and roof windows
  • Doors
  • Seat belts
  • Instrument panel trim
  • Heater
  • Body panel repair

Applications

  • Appendix 1 Cuffs and oil seals used in vehicle components and assemblies
  • Appendix 2 Rolling bearings used in units and assemblies of cars
  • Appendix 3 Wiring diagram of UAZ 31519 vehicles
  • Wiring diagram of UAZ 315195 cars
  • Wiring diagram of UAZ 315148 cars
  • Appendix 4 Special tools and devices

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Старый и верный конь. Когда то работал на таком.