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Opel Record 1978 thru 1986, repair e-manual (in Russian)

Opel Record 1978 thru 1986, repair e-manual (in Russian)
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Only original manuals
Available immediately after payment
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Publisher: © "Gusi-Lebedi"
ISBN: 5-2748-0082-3
Number of pages: 244
Format: file PDF

About the manual

Type: petrol / diesel

Displacement: 1.7 / 1.8 / 1.9 / 2.0 / 2.1D /2.3D L.

Power: 60 / 70 / 75 / 86 / 90 / 106 / 110 /115 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Gusi-Lebedi
Categories: Opel
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 5-2748-0082-3
Number of pages: 244
Format: file PDF

About the manual

Type: petrol / diesel

Displacement: 1.7 / 1.8 / 1.9 / 2.0 / 2.1D /2.3D L.

Power: 60 / 70 / 75 / 86 / 90 / 106 / 110 /115 hp

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

Operating instructions

Maintenance

  • Vehicle identification numbers
  • Recommended lubricants and fluids

Gasoline engines

  • Specifications
  • General description
  • Basic actions possible with the engine stationary in the car
  • Basic operations on a removed engine
  • Engine removal methods
  • Engine - removal (with transmission)
  • Engine - removal (without transmission)
  • Engine disassembly (general)
  • Ancillary engine components - removal
  • Cylinder head - removal (engine in car)
  • Cylinder head - removal (engine removed from vehicle)
  • Dismantling the cylinder head - removing the camshaft and tappets
  • Valves - removal
  • Flywheel and pallet - removal
  • Drive cover, chain and sprockets - removing
  • Pistons, connecting rods and lower end bearings - removing
  • Crankshaft and main bearings - removal
  • Piston pins - removal
  • Piston rings - removal
  • Lubrication system - general description
  • Oil pump - disassembly, inspection and assembly
  • Pressure reducing valve - removal, inspection and installation
  • Oil filter - change
  • Engine components - determine wear
  • Crankshaft - check and reconstruction
  • Crankshaft, main and connecting rod bearings - check and reconstruction
  • Cylinder channels - check and reconstruction
  • Pistons and piston rings - inspection and reconstruction
  • Cranks - inspection and reconstruction
  • Camshaft and its bearings - check and reconstruction
  • Hydraulic pushers - description
  • Hydraulic pushers - inspection and reconstruction
  • Valve and valve seats - inspection and reconstruction
  • Cylinder head and piston heads - carbon removal
  • Valve guides - inspect
  • Pallet - inspection
  • Sprockets, chain and covers - inspection and reconstruction
  • Flywheel ring - inspection and reconstruction
  • Engine assembly - general instructions
  • Crankshaft - installation
  • Pistons and connecting rods - assembly
  • Piston rings - installation
  • Pistons and connecting rod assemblies - installation
  • Connecting rods / connecting rod bearings - crankshaft mounted
  • Flywheel - installation
  • Drive chain, cover and drip tray - installation
  • Valve assemblies - cylinder head installation
  • Camshaft and hydraulic pushers - installation
  • Cylinder head - installation
  • Hydraulic pushers - adjustment after installation
  • Ancillary engine components - installation
  • Engine (with manual transmission) - reconnection
  • Engine (with automatic transmission) - reconnection
  • Engine - installation
  • Engine - starting after bulkhead or overhaul
  • Hydraulic pushers - final adjustment after bulkhead

Diesel Engines

  • Specifications
  • Cylinder head - removal and installation
  • Cylinder head disassembly and assembly
  • Valves and seats - grind and launch
  • Engine - removal and installation
  • Engine - disassembly and assembly
  • Rear crankshaft oil seal - replacement
  • Camshaft - removal and installation
  • Camshaft drive cover - replace
  • Drive chain and crankshaft sprocket - replacement
  • Oil pump - check
  • Oil pump pressure reducing valve - check
  • Oil filter bypass valve - replace
  • Oil pressure - check
  • Oil sump gaskets - replacement

Cooling system

  • Specifications
  • General description
  • Routine maintenance
  • Cooling system - draining fluid
  • Cooling system - flushing
  • Cooling system - filling
  • Radiator - removal and installation
  • Thermostat - removal and installation
  • Thermostat - test
  • Water pump - removal and installation
  • Water pump - bulkhead
  • V-belt - removing, installing and tensioning
  • Temperature gauge and temperature sensor - removal, installation and inspection
  • Antifreeze
  • Diesel engine cooling system

Fuel and exhaust systems

  • Specifications
  • General description
  • Air filter - description and action
  • Air filter - check operation
  • Air filter - removal, service and installation
  • Fuel pump - description
  • Fuel pump - service
  • Fuel pump - test
  • Fuel pump - removal and installation
  • Fuel tank - removal and installation
  • Fuel tank - cleaning
  • Fuel level sensor - removal and installation
  • Throttle rod - adjustment
  • Accelerator cable - removal and installation
  • Fuel control pedal - removal and installation
  • Carburetor - general description
  • Carburetor - how it works
  • Carburetor adjustment - general description
  • Carburetor - adjustment
  • Carburetor - removal and installation
  • Disassembly and assembly of the carburetor - general description
  • Carburetor - disassembly, cleaning and inspection
  • Carburetor - assembly
  • Automatic air damper - adjustment
  • Exhaust system - general description
  • Exhaust system - replacement
  • Diesel fuel system - bleeding
  • High pressure fuel pump - principle of operation
  • Centrifugal regulator injection pump
  • Injection timing regulator
  • Injection pump - removal and installation
  • Injection advance angle - check and adjust
  • Injection pump - adjustment
  • The increased frequency of cold. stroke - adjustment
  • Injectors - removal and installation
  • Injectors - disassembly and assembly
  • Injectors - check
  • Fuel control lever - adjust
  • Metering valve actuator - check and adjust
  • Metering valve - checking operation
  • Control thrust with increased frequency of cold stroke - adjustment
  • Starting candles

Ignition system

  • Specifications
  • General description
  • Breaker contact plates - adjustment
  • Breaker contact plates - removal and installation
  • Capacitor - removal, inspection and installation
  • Distributor - removal and installation
  • Distributor - disassembly
  • Valve - check and repair
  • Distributor - assembly
  • Distributor - lubrication
  • Spark plugs and high voltage wires
  • Ignition timing - adjustment
  • Ignition system - damage detection

Clutch

  • Specifications
  • General description
  • Clutch play - adjustment
  • Clutch release bearing - removal and installation
  • Clutch assembly - removal and installation
  • Clutch - inspect
  • Clutch cable - removal and installation
  • Clutch pedal - removal and installation

Transmission

  • Specifications
  • General description
  • Gearbox - removal and installation
  • Gearbox disassembly
  • Gearbox components - inspect
  • Input shaft - disassembly and assembly
  • Output shaft - disassembly and assembly
  • Gearbox - assembly
  • Automatic transmission - general description
  • Automatic transmission - check fluid level
  • Automatic transmission - removal and installation
  • Gear shift mechanism - adjustment
  • Kickdown cable - adjustment
  • Kickdown cable - removal and installation
  • Automatic transmission gear selection mechanism - removal and installation
  • Starter / reverse inhibitor switch - removal and installation

Cardan shaft

  • Specifications
  • General description
  • Propeller shaft - inspect
  • Cardan shaft - removal and installation
  • Propshaft rubber drive coupling - removal and installation

Rear axle

  • Specifications
  • General description
  • Rear axle - removal and installation
  • Axle shaft, bearings and oil seal - removal and installation
  • Differential pinion oil seal - removing and installing
  • Wheel stand - removal and installation

Braking system

  • Specifications
  • General description
  • Brake system - adjustment
  • Hydraulic system - pumping
  • Front brake pads - removal and installation
  • Front disc brake caliper - removal and installation
  • Front brake disc - removal and installation
  • Front caliper - bulkhead
  • Rear brake drums and shoes - removal, inspection and installation
  • Rear working brake cylinders - removal, bulkhead and installation
  • Rear drum brake shield for - removal and installation
  • Handbrake cable - adjustment
  • Handbrake cable - removal and installation
  • Hand brake lever - removal and installation
  • Hydraulic pipes and hoses - inspection, removal and installation
  • Master cylinder - removal and installation
  • Master cylinder - bulkhead
  • Brake booster - general description, maintenance and adjustment
  • Brake booster - removal and installation
  • Brake and clutch pedals - removal and installation
  • Pressure regulating valve in the brake system - removing and installing

Electrical system

  • Specifications
  • General description
  • Battery - removal and installation
  • Battery - service and inspection
  • Battery - charging and refilling electrolyte
  • Generator - general description, removal and installation
  • Alternator - troubleshooting and repair
  • Alternator brushes (Delco Remy) - inspection, removal and installation
  • Alternator brushes (Bosch) - inspection, removal and installation
  • Starter - general description
  • Starter - check on engine
  • Starter - removal and installation
  • Starter traction relay - removal and installation
  • Starter brushes - inspect and replace
  • Starter - drive mechanism
  • Starter - checking armature and field windings
  • Wiper mechanism - troubleshooting and repair
  • Wiper components - removal and installation
  • Wiper motor - reconstruction
  • Rear door wiper components (station wagon) - removal and installation
  • Windshield washer pump - removal and installation
  • Rear door washer pump (station wagon) - removal and installation
  • Sound signal - check, remove and install
  • Horn pushbutton switch - remove, check and install
  • Interrupter for direction indicators and alarm - removal and installation
  • Steering column combination switch - removal and installation
  • Ignition socket contact block and lock cylinder - removal and installation
  • Headlights - alignment and adjustment
  • Headlight and side light bulbs - removal and installation
  • Headlamp lens unit - removal and installation
  • Front direction indicator lamps - removal and installation
  • Reversing light bulbs - removal and installation
  • Rear license plate lamp - removal and installation
  • Interior lights - removal and installation
  • Light switch and dashboard switches - removal and installation
  • Reversing light switch - removal and installation
  • Door switches - removal and installation
  • Brake light and clutch warning lamp switches - removal and installation
  • Hand brake warning lamp switch - removal and installation
  • Dashboard - removal and installation
  • Devices, alarm lamps, printed circuit and voltage stabilizer - removal and installation
  • Speedometer cable - removal and installation
  • Lighter - removal and installation
  • Fuses and relays

Suspension and steering

  • Specifications
  • General description
  • Service and inspection
  • Front hub bearing - adjustment
  • Front hub bearing and hub - removal and installation
  • Front suspension strut - removal and installation
  • Upper suspension support - removal and installation
  • Coil spring - removal and installation
  • Front shock absorbers - removal and installation
  • Front anti-roll bar - removal and installation
  • Suspension arm - removal and installation
  • Equal velocity joint (CV joint) - removal and installation
  • Stretch and bushings - removal and installation
  • Front cross member - removal and installation
  • Rear spring - removal and installation
  • Rear suspension lower control arm - removal and installation
  • Rear suspension upper control arm - removal and installation
  • Rear anti-roll bar - removing and installing
  • Diagonal thrust - removal and installation
  • Rear shock absorbers - removal, inspection and installation
  • Front wheels - adjustment
  • Steering wheel - removal and installation
  • Steering column - removal and installation
  • Steering column assembly - removal and bulkhead
  • Steering gear housing - removal and installation
  • Steering housing - bulkhead
  • Tie rod ends - test and replacement
  • About side tie rod - removal and installation
  • Pendulum arm - removal and installation
  • Power steering - general
  • Power steering drive belt - removal, installation and adjustment
  • Power steering - bleeding
  • Power steering pump - removal and installation
  • Power steering drive - removal and installation
  • Wheels and tires

Body

  • General description
  • Bodywork and subframe - service
  • Upholstery and rugs - service
  • Hinges, door latches and locks - service
  • Doors - rattling and fixing
  • Door curtains - removal and installation
  • Door lock latch - adjustment
  • Interior door handles and trim group - removal and installation
  • External door fastening - removal and installation
  • Front lowering glass drive - removing and installing
  • Rear door sliding glass drive mechanism - removal and installation
  • Front door window glass - removal and installation
  • Rear door window glass - removal and installation
  • Luggage compartment lock and lock cylinder - removal and installation
  • Hood and luggage compartment lid - removal and installation
  • Bonnet cable - removal and installation
  • Rear door lock and lock cylinder - removal and installation
  • Rear door holder pillars - removal and installation
  • Windshield and rear window - removal and installation
  • Bumpers and exterior trim - removal and installation
  • Hatch - removal, installation and adjustment
  • Center console - removal and installation
  • Central air duct and side fume extractor valves - removal and installation
  • Additional dashboard trim - removal and installation
  • Heater assembly - removal and installation
  • Heater radiator core - removal and installation
  • Heater blower motor - removal and installation

Changes and additions to the designs of models of later years of release

  • Specifications
  • Introduction
  • Towing
  • Routine maintenance
  • Engine - general description
  • 1.8 l carburetor engine - bulkhead
  • Engine 1.8 l. ONS - modifications
  • Engine 2.0 and 2.2 CIH
  • Cooling system
  • Fuel and exhaust systems
  • Ignition system
  • Clutch
  • Overdrive block
  • Manual transmission (5-speed)
  • Automatic transmission
  • Rear axle
  • Braking system
  • Electrical system
  • Suspension and steering
  • Body

Troubleshooting

  • Engine
  • Cooling system
  • Fuel and exhaust systems
  • Ignition system
  • Clutch
  • Manual transmission
  • Cardan shaft
  • Rear axle
  • Braking system
  • Electrical system
  • Suspension and steering
  • ABS system

Wiring diagrams

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