Наши книги можно приобрести по карточкам єПідтримка!

Opel Astra 1991 thru 1999, repair e-manual (in Russian)

Opel Astra 1991 thru 1999, repair e-manual (in Russian)
How to pay and download
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
(9)
9 10 1
Publisher: © "Gusi-Lebedi"
ISBN: 985-455-103-2
Number of pages: 328
Format: file PDF

About the manual

Engine type: 14NV / SE / C14NZ / SE / 16NZ / SE / 18NZ / 18XE / XEL / 20NE / 20XE / X16XEL / 20XEV / 17D / TC4EE1

Engine capacity: 1.4 / 1.6 / 1.8 / 2.0 / 1.7D l.

Power: 75 / 82 / 60 / 75 / 101 / 85 / 92 / 116 / 105 / 112 / 109 / 150 / 144 / 60 / 82 h.p.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Gusi-Lebedi
Categories: Opel
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 985-455-103-2
Number of pages: 328
Format: file PDF

About the manual

Engine type: 14NV / SE / C14NZ / SE / 16NZ / SE / 18NZ / 18XE / XEL / 20NE / 20XE / X16XEL / 20XEV / 17D / TC4EE1

Engine capacity: 1.4 / 1.6 / 1.8 / 2.0 / 1.7D l.

Power: 75 / 82 / 60 / 75 / 101 / 85 / 92 / 116 / 105 / 112 / 109 / 150 / 144 / 60 / 82 h.p.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

Operating instructions

Maintenance

Single overhead camshaft (SOHC) engine

  • Specifications
  • Engine - general description
  • Compression check - description
  • Top dead center (TDC) - general description
  • Camshaft cover - removal and installation
  • Crankshaft pulley - removal and installation
  • Top outer toothed belt cover - removing and installing
  • Lower outer toothed belt cover - removing and installing
  • Sponge belt rear cover - removing and installing
  • Toothed drive belt (1.4 and 1.6 l models) - removal, installation and adjustment
  • Toothed drive belt (C 18 NZ and C 20 NE engines, models up to 1993) - removal, installation and adjustment
  • Toothed drive belt (engines C 18 NZ and C 20 NE, models since 1993) - removal, installation and adjustment
  • Camshaft sprocket - removal and installation
  • Crankshaft sprocket - removal and installation
  • Timing Belt Tensioner (1.4 and 1.6 l models) - removing and installing
  • Camshaft oil seals - replacement
  • Camshaft - removal, inspection and installation
  • Cylinder head - removal and installation
  • Oil pump pan and receiver pipe - removal and installation
  • Oil pump - removal and installation
  • Oil pump - disassembly, inspection and assembly
  • Crankshaft oil seals - replacement
  • Flywheel / drive disc - removal, inspection and installation
  • Engine / transmission mounts - inspect and replace
  • Engine bulkhead - general description
  • Removing the engine, methods and precautions - general description
  • Engine - removal and installation (transmission remains in the car)
  • Assembly engine / manual transmission - removal and installation
  • Engine - removal and installation (automatic transmission remains in the car)
  • Assembly engine / automatic transmission - removal and installation
  • Engine bulkhead - disassembly
  • Cylinder head - disassembly, inspection and assembly
  • Pistons and connecting rods - removal and installation
  • Pistons and connecting rods - inspection and maintenance
  • Crankshaft and bearings - removal and installation
  • Crankshaft and bearings - inspect
  • Cylinder block and cylinder bores - inspection
  • Inspection and maintenance - general description
  • Preparing to launch after major overhaul

Engine with two overhead camshafts (DOHC)

  • Specifications
  • General description
  • Toothed belt covers (X 16 XEL) - removing and installing
  • Toothed belt covers (except X 16 XEL) - removal and installation
  • Toothed drive belt (X 16 XEL) - removal, installation and adjustment
  • Toothed drive belt (except X 16 XEL) - removal, installation and adjustment
  • Camshaft cover - removal and installation
  • Camshaft sprockets (X 16 XEL) - removal and installation
  • Camshaft sprockets (except X 16 XEL) - removal and installation
  • Front camshaft oil seals - replacement
  • Rear camshaft oil seal - general information
  • Toothed belt tensioner and idler pulley removal and installation
  • Camshafts - removal and installation
  • Cylinder head (X 16 XEL) - removing and installing
  • Cylinder head (except X 16 XE) - removal and installation
  • Cylinder head - bulkhead
  • Valve pushers - general description
  • Pallet (X 16 XEL) - general description
  • Crankshaft gear - removal and installation
  • Oil pump - removal and installation
  • Crankshaft oil seals - replacement
  • Engine with transmission - removal and installation
  • Engine oil cooler - removal and installation

Bulkhead diesel engine 17D

  • Specifications
  • General description
  • Basic operations performed without removing the engine from the car
  • Engine oil and oil filter - change
  • Toothed drive belt - inspect, remove, install and tension
  • Gas distribution - check and adjustment
  • Cylinder head - removal and installation
  • Camshaft - removal and installation
  • Pallet - removal and installation
  • Oil pump - removal and installation
  • Oil bypass valve - change
  • Water pump - removal and installation
  • Thermostat - removal, check and installation
  • Pistons and connecting rods - removal and installation
  • Flywheel - removal and installation
  • Oil seals - replacement
  • Bracket engine / transmission mounts - replacement
  • Engine / transmission removal methods
  • Engine - removal
  • Disassembly of the engine - general description
  • Ancillary components - removal
  • Engine disassembly
  • Oil pump - bulkhead
  • Cylinder head disassembly and assembly
  • Cylinder head - inspect and overhaul
  • Cylinder head and pistons - carbon removal
  • Inspection and maintenance - general description
  • Engine components - inspection and service
  • Engine assembly - general description
  • Engine - assembly
  • Engine - installation
  • Engine - starting after bulkhead

Bulkhead diesel engine 17DT

  • Specifications
  • General description
  • Basic operations performed without removing the engine from the car
  • Engine oil and oil filter - change
  • Toothed drive belt - inspect, remove, install and tension
  • Camshaft timing - check and adjust
  • Valve clearances - check and adjust
  • Cylinder head - removal and installation
  • Camshaft - removal and installation
  • Pallet - removal and installation
  • Oil pump - removal and installation
  • Oil pressure regulating valve - removing, checking and installing
  • Engine oil cooler - removal and installation
  • Engine oil cooler thermostat - removal, check and installation
  • Water pump - removal and installation
  • Cooling system thermostat - removal, check and installation
  • Pistons and connecting rods - removal and installation
  • Flywheel - removal and installation
  • Oil seals - replacement
  • Engine / transmission mounts - replacement
  • Engine / transmission removal methods
  • Engine / transmission - removal
  • Engine / transmission - split
  • Disassembly of the engine - general description
  • External components - removal
  • Engine disassembly
  • Oil pump - bulkhead
  • Cylinder head - bulkhead
  • Cylinder head - inspect and overhaul
  • Cylinder head and pistons - carbon removal
  • Inspection and maintenance - general description
  • Engine components - inspection and service
  • Engine assembly - general description
  • Engine - assembly
  • Engine / transmission - connection
  • Engine / transmission - installation
  • Engine - preparing to start after bulkhead

Cooling, heating and ventilation systems

  • Specifications
  • Cooling system - main features
  • Precautions - warnings
  • Cooling system - draining, flushing and filling
  • Coolant hoses - description
  • Radiator - removal, inspection and installation
  • Expansion tank - removal and installation
  • Thermostat - removal, check and installation
  • Fan - check, removal and installation
  • Fan thermal switch - check, removal and installation
  • Coolant temperature sensor - check, removal and installation
  • Coolant level sensor - check, remove and install
  • Water pump - removal and installation
  • Heating and ventilation system - description
  • Control unit, heater and ventilation - removal and installation
  • Heating and ventilation control cables - removal and installation
  • Heater blower motor - removal and installation
  • Heater blower motor resistor - removal and installation
  • Heater matrix - removal and installation
  • Vacuum air recirculation chamber - removal and installation
  • Heating / ventilation deflectors - removal and installation
  • Heated front seat components - removing and refitting
  • Heater blower and rear window heating switches - removal and installation

Fuel system - carburetor models

  • Specifications
  • General information and precautions
  • Unleaded gasoline - description and application
  • Intake air temperature control system - check
  • Air filter cover - removal and installation
  • Fuel priming pump - check, removal and installation
  • Fuel level sensor - removal and installation
  • Fuel vapor separator - removal and installation
  • Fuel filter - removal and installation
  • Fuel tank - removal and installation
  • Throttle cable - removal, installation and adjustment
  • Gas pedal - removal and installation
  • Carburetor - general description
  • Carburetor - removal and installation
  • Carburetor - identifying faulty topics, bulkhead and adjustment
  • Needle and float - removal, inspection and installation
  • Secondary flap vacuum diaphragm - removal and installation
  • Economizer valve diaphragm - removal and installation
  • Accelerator pump diaphragm - removal and installation
  • Automatic air damper unit - removal, installation and adjustment
  • Automatic air damper pull-down vacuum units - removal, installation and adjustment

Fuel system - fuel injection models

  • Specifications
  • Precautions and warnings
  • System descriptions
  • Fuel injection system components - check
  • Unleaded petrol - general description
  • Electronic control module - removal and installation
  • Air box - removal and installation
  • Air filter assembly - removal and installation
  • Resonator, air filter - removal and installation
  • Fuel injection system unit (Multec CFi) - removal and installation
  • Throttle body (Multec MPi) - removal and installation
  • Throttle body (Multec-S) - removal and installation
  • Throttle body (Motronic M1.5) - removal and installation
  • Throttle body (Motronic M 2.5 and M 2.8) - removal and installation
  • Throttle body (Simtec) - removal and installation
  • Fuel injector (Multec CFi) - removal and installation
  • Fuel injectors (Multec MPi) - removal and installation
  • Fuel injectors (Multec-S) - removal and installation
  • Fuel injectors (Motronic M1.5) - removal and installation
  • Fuel injectors (Motronic M2.5 and M2.8) - removal and installation
  • Fuel injectors (Simtec) - removal and installation
  • Fuel pressure regulator - removal and installation
  • Throttle position sensor - removal and installation
  • Throttle potentiometer - removal and installation
  • Idling drive motor - removal and installation
  • Idle speed control valve - removing and installing
  • Stepper motor removal and installation
  • Manifold pressure sensor - removal and installation
  • Inductive pulsator - removal and installation
  • Coolant temperature sensor - removal and installation
  • Oxygen sensor - removal and installation
  • Intake air temperature sensor - removing and installing
  • Air flow meter - removal and installation
  • Knock sensor - removal and installation
  • Camshaft sensor - removal and installation
  • Charcoal canister cleaning valve - removing and installing
  • Fuel priming pump - check, removal and installation
  • Fuel filter - removal and installation
  • Throttle cable - removal, installation and adjustment

Emission neutralization and exhaust system

  • Specifications
  • General description
  • Crankcase emission control system - general description
  • Exhaust gas aftertreatment system - general description
  • Catalytic converter - general description and precautions
  • Fuel vapor recirculation system - general description
  • Exhaust gas recirculation - general description
  • Additional air injection system - general description
  • Emissions management system - check
  • Fuel vapor recirculation system - check
  • Coal canister - removal and installation
  • Fuel tank vent valve (Multec CFi and MPi models) - removal and installation
  • Fuel tank ventilation valve (Motronic M1.5 models) - removing and installing
  • Fuel tank ventilation valve (Motronic M2.5 models) - removing and installing
  • Exhaust gas recirculation system - functional check
  • Exhaust gas recirculation valve removal and installation
  • Air blower - removal and installation
  • Additional air valve - removal and installation
  • Air duct and combination valve - removal and installation
  • Intake manifold (14 NV models) - removal and installation
  • Intake manifold (Multec CFi models) - removal and installation
  • Intake manifold (Multec MPi models) - removal and installation
  • Intake manifold, top (Multec-S models) - removal and installation
  • Intake manifold, lower part (Multec-S models) - removal and installation
  • Intake manifold (Motronic Ml.5 models) - removal and installation
  • Intake manifold (Motronic M2.5 and M2.8 models) - removal and installation
  • Intake manifold (vogue whether Simtec) - removal and installation
  • Exhaust manifold - removal and installation
  • Exhaust system - general description
  • Exhaust system - removal and installation
  • Front section (DOHC models) - removal and installation

Fuel and exhaust systems - 17D engine

  • Specifications
  • General description and precautions
  • Fuel system - contamination
  • Air filter - element replacement
  • Fuel filter - element replacement
  • Fuel filter - element replacement
  • Fuel filter - draining fluid
  • Heated fuel filter - location and service
  • Idle speed - check and adjust
  • Maximum engine speed - check and adjust
  • Injection timing - check and adjust
  • High pressure fuel pump - removal, bulkhead and installation
  • Fuel cut-off valve - removal and installation
  • Fuel injectors - removal, bulkhead and installation
  • Gas pedal cable - removal and installation
  • Cold crank lever cable - removal and installation
  • Vacuum controlled cold start - removal and installation
  • Fuel tank - removal and installation
  • Collectors - removal and installation
  • Exhaust system - inspection
  • Catalytic converter - removal and installation
  • Exhaust gas recirculation - service

Fuel and exhaust systems - 17DT engine

  • Specifications
  • General description and precautions
  • Fuel system - pollution
  • Air filter - element replacement
  • Air filter cover - removal and installation
  • Fuel filter - element replacement
  • Fuel filter - draining fluid
  • Fuel filter heating element - location and replacement
  • Idle speed - check and adjust
  • Maximum engine speed - check and adjust
  • Cold start acceleration - check and adjust
  • Injection timing - check and adjust
  • High pressure fuel pump - removal, bulkhead and installation
  • Fuel cut-off valve - removal and installation
  • Fuel injectors - removal, bulkhead and installation
  • Gas pedal cable - removal and installation
  • Fuel tank - removal and installation
  • Turbine generator - removal and installation
  • Charge air cooler (intercooler) - removal and installation
  • Pressure relief valve - removal and installation
  • Collectors - removal and installation
  • Exhaust system - inspection
  • Catalytic converter - removal and installation

Engine electrical systems

  • Specifications
  • Electrical system - general description
  • Precautions
  • Ignition system - general description
  • Ignition system (14 NV) - check
  • Ignition system (except 14 NV) - check
  • Battery - check and charge
  • Battery - removal and installation
  • Charging system - functional check
  • V-belt - removing, installing and tensioning
  • V-belt - removing and installing
  • Generator - removal and installation
  • Alternator brushes and regulator (Delco-Remy) - removal and installation
  • Alternator brushes and regulator (Bosch) - removal and installation
  • Launch system - check
  • Starter - removal and installation
  • Starter bulkhead - general description
  • Distributor (14 NV) - removal, bulkhead and installation
  • Distributor- (14 SE, C 14 NZ and C 16 NZ) - removal, bulkhead and installation
  • Distributor (C 18 NZ and C 20 NE) - removal, bulkhead and installation
  • Distributor (early models C 20 XE) - removal, bulkhead and installation
  • Ignition coil - removal, check and installation
  • Ignition control unit - removal, check and installation
  • Ignition amplifier module - removal and installation
  • Oil pressure warning lamp sensor - removing and installing
  • Oil level sensor - removal and installation

Preheating system

  • Specifications
  • Preheating system - description and check
  • Oil pressure warning lamp switch - removing and installing
  • Fan thermal switch check, remove and install
  • Fan - check
  • Coolant temperature gauge sensor - removing and installing
  • Fuel filter temperature sensor - locations and check

Clutch

Mechanical transmission

Automatic transmission

Drive shafts

Braking system

  • Specifications
  • System description
  • Anti-lock braking system (ABS) - general description
  • Anti-skid system (TC) - general description
  • Hydraulic brake system - bleeding
  • Brake pipes and hoses - inspection, removal and installation
  • Front brake pads - removal and installation
  • Front brake caliper - removal, bulkhead and installation
  • Brake disc - inspection, removal and installation
  • Front brake disc guard - removal and installation
  • Rear brake pads - removal and installation
  • Rear brake drum - removal, inspection and installation
  • Rear brake cylinder - removal, bulkhead and installation
  • Rear brake pads (models with rear disc brakes) - removal and installation
  • Rear brake caliper (models with rear disc brakes) - removal, bulkhead and installation
  • Hand brake pads (models with disc rear brakes) - removal and installation
  • Rear brake shield - removal and installation
  • Brake pedal - removal and installation
  • Vacuum booster - check, removal and installation
  • Unidirectional valve - check, remove and install
  • Master cylinder - removal, bulkhead and installation
  • Handbrake - adjustment
  • Hand brake lever - removal, bulkhead and installation
  • Handbrake cables - removal and installation
  • Pressure regulating valve in the rear brake assemblies - removal, installation and adjustment

Suspension and steering gear

  • Specifications
  • General description
  • Front suspension strut - removal and installation
  • Front suspension strut - bulkhead
  • Front wheel hub bearing - crushing and installing
  • Front suspension lower arm - removal and installation
  • Front lower arm bushings - removal and installation
  • Ball joint of the lower arm of the front suspension - removal and installation
  • Front anti-roll bar - removal and installation
  • Front anti-roll bar bushings - removal and installation
  • Sub-frame - removal and installation
  • Rear hub - removal and installation
  • Rear shock absorber - removal, inspection and installation
  • Rear shock absorber rubber pads - removal and installation
  • Rear suspension spring - removal and installation
  • Rear anti-roll bar (s) - removing and installing
  • Rear suspension torsion beam / trailing arms - removal and installation
  • Rear suspension trailing arm bushings - removal and installation
  • Rear suspension control system - general description
  • Rear suspension control system components - removal and installation
  • Steering wheel - removal and installation
  • Steering wheel alignment
  • Steering column lock - removal and installation
  • Steering column - removal and installation
  • Steering column - bulkhead
  • Elastic coupling of a shaft of a steering column - removal and installation
  • Steering gear rubber covers - removal and installation
  • Steering gear - removal and installation
  • Steering gear - bulkhead
  • Power steering hydraulic system - bleeding
  • Power steering pump - removal and installation
  • Power steering hydraulic reservoir - removal and installation
  • Power steering hydraulic fluid cooling pipes - removal and installation
  • Ball joint / tie rod end - removal and installation
  • Tie rod - removal and installation
  • Front wheel alignment - general description

Body

  • Specifications
  • Body - general description
  • Body and underbody service - general description
  • Upholstery and rugs - care and maintenance
  • Minor damage to the body - basic description
  • Significant damage to the body - restoration
  • Front and rear bumpers - removal and installation
  • Radiator grill - removal and installation
  • Windscreen fairing panel - removal and installation
  • Hood - removal and installation
  • Bonnet hinges - removal and installation
  • Bonnet lock components - removing and installing
  • Bonnet cable - removal and installation
  • Doors - removal, installation and adjustment
  • Inner door handle - removal and installation
  • External door handle - removal and installation
  • Door locks - removal and installation
  • Front door lock cylinder - removal and installation
  • Strike plate of the lock - removal and installation
  • Door glass - removal and installation
  • Window regulator - removal and installation
  • Trunk lid (Sedan models) - removal and installation
  • Trunk lid hinge - removing and installing
  • Trunk lid components - removal and installation
  • Luggage compartment door - removal and installation
  • Tailgate hinge - removing and installing
  • Tailgate components - removal and installation
  • Central locking components - removal and installation
  • Power window components - removal and installation
  • Exterior mirror - removal and installation
  • Outside mirror glass - removal and installation
  • Electrically adjustable mirror components - removal and installation
  • Interior mirror - removal and installation
  • Windshield and rear windows - general description
  • Rear side door triangular glass - removal and installation
  • Glass sunroof panel - removal and installation
  • Sunroof components - removal and installation
  • Wheel arch liners - main features
  • Lower engine shield (depending on model) - removal and installation
  • Fuel filler flap - removal and installation
  • Rear spoilers - removal and installation
  • External body components - removal and installation
  • Side skirts and additional spoilers - general description
  • Front seats - removal and installation
  • Rear seats - removal and installation
  • Front seat belt tensioner system - general description
  • Seat belts - removal and installation
  • Seat belt height adjusters - removal and installation
  • Interior trim panels - general description
  • Carpet - general description
  • Ceiling - general description

Body electrical system

  • Specifications
  • Electrical troubleshooting - general description
  • Fuse box - removal and installation
  • Fuses - checking, removing and installing
  • Relays - general description
  • Ignition lock - removal and installation
  • Steering column combination switches - removal and installation
  • Combined headlight switch - removal and installation
  • Dashboard pushbutton switches - removal and installation
  • Emergency stop switch - removal and installation
  • Horn switch - general description
  • Brake light switch - removal and installation
  • Interior lighting switches - removal and installation
  • Trunk light switch - general description
  • Glove compartment light switch - general description
  • Lamps (external lighting fixtures) - general description and replacement
  • Lamps (interior lighting) - description and replacement
  • External lighting devices - removal and installation
  • Adjusting the direction of the light beam - general description
  • Motor for adjusting the direction of the light beam - removing and installing
  • Instrument cluster - removal and installation
  • Instrument cluster components - general description, removal and installation
  • Clock / multifunction display - removal and installation
  • Additional control system - general description
  • Additional control system components - removal and installation
  • On-board computer - general description
  • Cigarette lighter - removal and installation
  • Sound signal - removal and installation
  • Speedometer cable - removal and installation
  • Wiper arms - removal and installation
  • Wiper motor and rod - removal and installation
  • Tailgate wiper motor and rod - removal and installation
  • Windshield / tailgate washer system components - removal and installation
  • Headlamp washer system components - removal and installation

Troubleshooting

Wiring diagrams

Write a review

Your Name:
Your Review:
Rating:

Customers reviews

Хорошо описан ремонт тормозов, остальные разделы книги пока не нашли практического применения. Спасибо