Nissan Primera (P10) 1990 thru 2002, repair e-manual (in Russian)
About the manual
Engine type: GA16DS / DE / SR20Di / De / DE / CD20
Engine capacity: 1.6 / 2.0 / 2.0D l.
Power: 97 / 102 / 125 / 131 / 150 / 75 h. p.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
About the manual
Engine type: GA16DS / DE / SR20Di / De / DE / CD20
Engine capacity: 1.6 / 2.0 / 2.0D l.
Power: 97 / 102 / 125 / 131 / 150 / 75 h. p.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Content
Operating instructions
Maintenance
- Dimensions and weight
- Capacities
- Specifications
- Lubricants and fluids
- Identification number
- Service schedule
- Service procedures
- Weekly checks
- Every 750 1 km or 6 months
- Every 15,000 km or 6 months
- Every 30,000 km or 12 months
- Every 60,000 km or 2 years
Repair of a 1.6 l petrol engine in the engine compartment
- Specifications
- General description
- Compression check - description
- Top dead center (TDC) for piston №1 - location
- Valve cover - removal and installation
- Crankshaft pulley - removal and installation
- Drive chain cover - removal and installation
- Drive chains - removal, inspection and installation
- Drive chain tensioners, guides and sprockets - removal, inspection and installation
- Valve clearances - check and adjust
- Camshafts and tappets - removal, inspection and installation
- Cylinder head - removal and installation
- Pallet - removal and installation
- Oil pump - removal, inspection and installation
- Crankshaft oil seals - replacement
- Flywheel - removal, inspection and installation
- Engine / transmission mounts - inspect and replace
Repair of 2.0 liter gasoline engine in the engine compartment
- Specifications
- General description
- Compression check - description
- Top dead center (TDC) for piston №1 - location
- Valve cover - removal and installation
- Crankshaft pulley - removal and installation
- Drive chain cover - removal and installation
- Drive chain - removal and installation
- Chain tensioner, guides and sprockets - removal, inspection and installation
- Camshafts - removal, inspection and installation
- Pushers and hydraulic regulators - removal, inspection and installation
- Cylinder head - removal and installation
- Pallet - removal and installation
- Oil pump - removal, inspection and installation
- Engine oil cooler - removal and installation
- Crankshaft oil seals - replacement
- Flywheel / drive disc - removal, inspection and installation
Engine removal and bulkhead procedures
- Specifications
- General description
- Engine bulkhead - general description
- Removing the engine - methods and precautions
- Engine and mechanical transmission - removal, separation and installation
- Engine and automatic transmission - removal, separation and installation
- Engine overhaul - disassembly sequence
- Cylinder head disassembly
- Cylinder head and valves - cleaning and inspection
- Cylinder head assembly
- Piston / connecting rod assembly - removal
- Crankshaft - removal
- Crankcase / crankcase - cleaning and inspection
- Piston / connecting rod assembly - inspect
- Crankshaft - inspection
- Main and connecting rod bearings - inspection
- Engine overhaul - assembly sequence
- Piston rings - installation
- Crankshaft - installing and checking the main bearing running clearance
- Piston / connecting rod assemblies - installing and checking connecting rod bearing running clearance
- Engine - starting after bulkhead
Repair of a diesel engine 2.0 l
- Specifications
- Toothed drive belt - removing and installing
- Compression - check
- Cylinder head / gasket - replace
- Valves - removal and installation
- Valve seals - replacement
- Valve guides - check
- Valve seats - lapping
- Cylinder head / valves - finishing
- Valve clearances - check and adjust
- Engine lubrication system
- Oil pan - removal and installation
- Oil pump
Cooling, heating and ventilation systems
- Specifications
- General description and precautions
- Coolant hoses - disconnecting and replacing
- Radiator - removal, inspection and installation
- Thermostat - removal, serviceability check and installation
- Electric fan - serviceability check, removal and installation
- Cooling system sensors / switches - serviceability check, removal and installation
- Water pump - removal, inspection and installation
- Heating system / interior ventilation - general description
- Heating / ventilation system components - removal and installation
- Air conditioning system - general description and precautions
- Air conditioning components - removal and installation
Fuel and exhaust systems - carburetor models
- Specifications
- General description and precautions
- Air filter assembly - removal and installation
- Filter air temperature control system (ATC)
- Fuel priming pump - check, removal and installation
- Fuel level sensor - removal and installation
- Fuel tank - removal and installation
- Gas pedal cable - removal, installation and adjustment
- Gas pedal - removal and installation
- Unleaded gasoline - general description and use
- Carburetor - general description
- Carburetor - removal and installation
- Carburetor - diagnostics, bulkhead and adjustment
- Electronic carburetor control components
- Intake manifold - removal and installation
- Exhaust manifold - removal and installation
- Exhaust system - general description and component removal
Fuel and exhaust systems - center injection models
- Specifications
- General description and precautions
- Air filter assembly - removal and installation
- Gas pedal cable - removal, installation and adjustment
- Gas pedal - removal and installation
- Unleaded gasoline - general description and use
- Fuel injection system - general description
- Fuel system - depressurization
- Fuel pump - removal and installation
- Fuel level sensor - removal and installation
- Fuel tank - removal and installation
- Throttle body - removal and installation
- Fuel injection / ignition system - diagnostics and adjustment
- Fuel injection system components - removal and installation
- Intake manifold - removal and installation
- Exhaust manifold - removal and installation
- Exhaust system - general description and removal
Fuel and exhaust systems - multipoint injection models
- Specifications
- General description and precautions
- Air filter assembly - removal and installation
- Gas pedal cable - removal, installation and adjustment
- Gas pedal - removal and installation
- Unleaded gasoline - general description and use
- Fuel injection system - general description
- Fuel system - depressurization
- Fuel priming pump - removal and installation
- Fuel level sensor - removal and installation
- Fuel tank - removal and installation
- Fuel injection system - diagnostics and adjustment
- Throttle body - removal and installation
- Fuel injection system components (1.6 l models) - removal and installation
- Fuel injection system components (2.0 l models) - removal and installation
- Intake manifold - removal and installation
- Exhaust manifold - removal and installation
- Exhaust system - general description and removal
Exhaust gas recirculation systems
- General description
- Recirculation systems - checking and replacing components
- Catalytic converter - general description and precautions
Diesel fuel system
- Specifications
- General description
- Injectors - removal and installation
- High pressure fuel pump injection timing - check and adjust
Engine electrical systems
- Specifications
- General description and precautions
- Finding a short circuit in an electrical circuit - general description
- Battery - check and charge
- Battery - removal and installation
- Ignition system - general description
- Ignition system - check
- High voltage ignition coil - removal, inspection and installation
- Distributor - removal and installation
- Ignition unit (carburetor models without catalytic converter) - removal and installation
- Transistor ignition unit - removal and installation
- Ignition timing - check and adjust
- Charging system - check
- Alternator drive belt - removal, installation and tension
- Generator - removal and installation
- Alternator brushes and regulator - inspect and replace
- Launch system - check
- Starter - removal and installation
- Starter - brush replacement
- Ignition lock - removal and installation
- Oil pressure warning lamp switch - removing and installing
- Preheating device
- Pre-heating system - check
- Glow plugs - removal and installation
- Fuel cut-off valve - check and replace
Clutch
- Specifications
- General description
- Clutch - adjustment
- Clutch cable - removal and installation
- Clutch pedal - removal and installation
- Clutch assembly - removal, inspection and installation
- Clutch release mechanism - removal, inspection and installation
Mechanical transmission
- Specifications
- General description
- Gear linkage rod - general description
- Rod of gear shifting - removal and installation
- Oil seals - replacement
- Lever neutral position warning lamp switch - serviceability check, removal and installation
- Reversing light switch - serviceability check, removal and installation
- Speedometer drive - removal and installation
- Mechanical transmission - removal and installation
- Mechanical transmission overhaul - general description
Automatic transmission
- Specifications
- General description
- Drive mode switch cable - adjustment
- Drive mode switch cable - removal and installation
- Assembling the drive mode selection lever - removal and installation
- Transmission kickdown cable - adjustment
- Kickdown cable - removal and installation
- Speedometer drive - removal and installation
- Oil seals - replacing the drive shaft oil seal
- Starter lock / reversing light switch - check, remove and install
- Upshift button - serviceability check, removal and installation
- Automatic transmission - removal and installation
Drive shafts
- Specifications
- General description
- Drive shafts - removal and installation
- SHRUS protective covers - replacement
Braking system
- Specifications
- General description
- Hydraulic brake system - bleeding
- Brake pipes and hoses - replacement
- Front brake pads - replacement
- Rear brake pads - replacement
- Rear brake pads - replacement
- Brake disc - inspection, removal and installation
- Rear brake drum - removal, inspection and installation
- Front brake caliper - removal, bulkhead and installation
- Rear brake caliper - removal, bulkhead and installation
- Rear brake cylinder - removal, bulkhead and installation
- Master cylinder - removal, bulkhead and installation
- Brake pedal - adjustment, removal and installation
- Vacuum booster unit - removal and installation
- Check valve of the vacuum booster unit - removal, service check and installation
- Hand brake lever - removal and installation
- Handbrake cables - removal and installation
- Pressure control valves in the rear brake assemblies - adjustment, removal and installation
- Brake light switch - adjustment, removal and installation
- Hand brake warning lamp switch - removal and installation
- ABS system - general description
Suspension and steering gear
- Specifications
- General description
- Front wheel bearings - replacement
- Front suspension strut - removal, bulkhead and installation
- Front suspension lower arm - removal, bulkhead and installation
- Lower arm ball joint - replacement
- Front suspension intermediate arm assembly - removal, bulkhead and installation
- Front suspension anti-roll bar - removal and installation
- Rear wheel bearing - replacement
- Rear Suspension Components (Sedan and Hatchbsk Models) - removal, bulkhead and installation
- Rear Suspension Components (Station Wagon Models) - removal, bulkhead and installation
- Steering wheel - removal and installation
- Ignition / steering column lock - removal and installation
- Steering column - removal, inspection and installation
- Steering gear assembly - removal, bulkhead and installation
- Rubber protective covers for steering gear - replacement
- Power steering hydraulic system - bleeding
- Power steering pump spruce - removal and installation
- Tie rod end - removal and installation
Body and trim - 1st and 11th generation models
- Specifications
- General description
- Service - body and bottom
- Upholstery and rugs - care
- Minor damage to the body - restoration
- Significant damage to the body - restoration
- Front bumper - removal and installation
- Rear bumper - removal and installation
- Hood - removal, installation and adjustment
- Bonnet cable - removal and installation
- Bonnet lock - removal and installation
- Door - removal, installation and adjustment
- Door trim panel - removal and installation
- Door lock drive handle and lock components - removal and installation
- Door glass and regulator - removal and installation
- Trunk lid and support legs (Sedan models) - removal, installation and adjustment
- Tailgate and support legs - removal, installation and adjustment
- Trunk lid lock components (Sedan Models) - removal and installation
- Tailgate lock and handle components - removal and installation
Body and trim - 3rd generation models
- General description
- Service - body and bottom
- Upholstery and rugs - care
- Minor damage to the body - restoration
- Significant damage to the body - restoration
- Front bumper - removal and installation
- Rear bumper - removal and installation
- Hood - removal, installation and adjustment
- Bonnet cable - removal and installation
- Bonnet lock - removal and installation
- Door - removal, installation and adjustment
- Panel separated doors - removal and installation
- Door lock drive handle and lock components - removal and installation
- Door glass and regulator - removal and installation
- Trunk lid and support legs - removal, installation and adjustment
- Trunk door and support legs - removal, installation and adjustment
- Trunk lid lock components - removal and installation
- Components of the lock and tailgate handle - removal and installation
- Central locking system components - removing and installing
- External scribble and related components - removal and installation
- Glasses - general description
- Luke - general description
- External body components - removal and installation
- Seats - removal and installation
- Seat belt components - removal and installation
- Interior trim panels - removal and installation
- Center console - removal and installation
- Faceplates - removal and installation
Onboard electrical equipment - 1st and 2nd generation models
- Specifications
- General description and precautions
- Electrical troubleshooting - general description
- Fuses and relays - general description
- Switches - removal and installation
- Lamps (external lights) - replacement
- Lamps (interior lighting) - replacement
- Blocks of lamps of external lighting - removal and installation
- Adjusting the direction of the light beam - general description
- Instrument panel - removal and installation
- Instrument cluster components - removal and installation
- Light on warning system - general description
- Cigarette lighter - removal and installation
- Sound signal - removal and installation
- Speedometer cable - removal and installation
- Wiper arm - removing and installing
- Wiper motor and rod - removal and installation
- Tailgate wiper motor - removal and installation
- Windshield / rear window washer system components - removal and installation
Onboard electrical equipment - 3rd generation models
- Specifications
- General description and precautions
- Electrical troubleshooting - general information
- Fuses and relays - general information
- Switches - Removal and Installation
- Lamps (outdoor lights) - replacement
- Lamps (interior lighting) - replacement
- Outdoor lighting units - removal and installation
- Adjusting the direction of the light beam - general description
- Instrument panel - removal and installation
- Instrument cluster components - removal and installation
- Lighter - removal and installation
- Sound signal - removal and installation
- Wiper arm - removing and installing
- Wiper motor and rod -removal and installation
- Motor for cleaning glass in the tailgate - removing and installing
- Windshield / rear window washer system components - removal and installation
- Audio system - removal and installation
- Radio antenna - removal and installation
- Anti-theft alarm system - general description
- Heated front seat components - general description
- Airbag system - general description and precautions
Troubleshooting
- Engine
- Cooling system
- Fuel and exhaust systems
- Clutch
- Mechanical transmission
- Automatic transmission
- Drive shafts
- Braking system
- Suspension and steering gear
- Electrical system
Wiring diagrams