Nissan Bluebird 1984 thru 1991, repair e-manual (in Russian)
About the manual
Engine type: CA 16S / CA 18NS / CA 18ET / CA 20S / CA 20E / LD 20
Engine capacity: 1.6 / 1.8 / 2.0, 2.0D l.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
About the manual
Engine type: CA 16S / CA 18NS / CA 18ET / CA 20S / CA 20E / LD 20
Engine capacity: 1.6 / 1.8 / 2.0, 2.0D l.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Contents
Operating instructions
- Maintenance
- General characteristics of the car
- Vehicle identification numbers
- Maintenance
- Recommended lubricants and fluids
Engine
- Specifications
- Part A: Gasoline engine
- General description
- Maintenance
- Basic work possible without removing the engine from the car
- Valve clearances - adjustment
- Toothed belt and tensioner - removal and installation
- Cylinder head - removal and installation
- Pallet - removal and installation
- Oil pump - removal and installation
- Pistons and connecting rod bearings - replacement
- Engine / transmission mounts - replacement and adjustment
- Engine - removal method
- Engine / manual transmission - removal and separation
- Engine / automatic transmission - removal and separation
- Disassembly of the engine - general description
- Ancillary engine components - removal
- Engine - complete disassembly
- Cylinder head - disassembly and cleaning of carbon deposits
- Engine - inspection and reconstruction
- Engine assembly - general description
- Engine - assembly
- Engine accessories - installation
- Engine / mechanical transmission - connection and installation
- Engine / automatic transmission - coupling and installation
- Engine - preparing to start after repair
- Compression check - description
- Troubleshooting - engine
- Part B: Diesel engine
- General description
- Engine technical condition assessment
- Removing the engine
- The main systems and mechanisms of the engine
- Compression test
- Checking the oil pressure in the system
- Fuel supply system
- High pressure fuel pump
- Removal and installation of injection pump
- Operating adjustments of the injection pump
- Fuel filter
- Injectors
- Preheating system
- Preheating plugs
- Fuel supply system malfunctions
Cooling system
- Specifications
- General description
- Maintenance
- Cooling system - draining fluid
- Cooling system - flush
- Cooling system - filling
- Coolant mixture
- Drive belt - adjustment, removal and installation
- Cooling system hoses and connections - removal, installation and inspection
- Radiator and expansion tank - removal, inspection and installation
- Electric cooling fan - check, remove and install
- Thermostat - removal, check and installation
- Electrical switches of the cooling system - check, removal and installation
- Water pump - removal and installation
- Troubleshooting - cooling system
Fuel and exhaust systems
- Specifications
- Part A: Carbureted engines
- General description
- Fuel system maintenance precautions
- Maintenance
- Air filter element - replace
- Air filter - removal and installation
- Automatic temperature control (ATC) in the air filter - general description
- Fuel filter - change
- Fuel pump - check, removal and installation
- Fuel level sensor - removal, check and installation
- Fuel tank - removal, repair and installation
- Fuel vapor management system - general description
- Accelerator cable - adjustment
- Accelerator cable - removal and installation
- Accelerator pedal - removal and installation
- Unleaded petrol - general description
- Carburetor - description
- Carburetor - adjustment and inspection
- Controlled deceleration device (BCDD) - general description
- Carburetor idle system - general description
- Carburetor - removal and installation
- Bulkhead carburetor
- Intake manifold - removal and installation
- Exhaust manifold - removal and installation
- Exhaust system - removal and installation
- Crankcase ventilation (PCV) - general description
- Troubleshooting - fuel system
- Part B: Turbocharged engines
- General description
- Fuel injection service precautions
- Reducing pressure in the fuel system
- Maintenance
- Air filter element - replace
- Air filter - removal and installation
- Fuel filter - change
- Fuel pump / fuel level sensor - removal, check and installation
- Fuel tank - removal, repair and installation
- Fuel vapor management system - general description
- Accelerator cable - adjustment
- Accelerator cable - removal and installation
- Accelerator pedal - removal and installation
- Unleaded petrol - general description
- Fuel injection systems - adjustment
- ECCS control unit - general description
- Air flow meter - removal and installation
- Air intake and resonator unit - removal and installation
- Throttle chamber - removal and installation
- Throttle valve switch - removal and installation
- IAA block - removal and installation
- Air regulator - removal, inspection and installation
- Intake manifold - removal and installation
- Safety valve - removal and installation
- Fuel line / pressure regulator assembly - removal and installation
- Fuel injectors - check, removal and installation
- Turbine generator - precautions
- Turbine generator - removal and installation
- Turbine generator - check
- Exhaust manifold - removal and installation
- Exhaust system - removal and installation
- Fuel injection system - self-diagnosis
- Positive crankcase ventilation (PCV) system - general description
- Troubleshooting - fuel injection system
- Part C: 2.0 liter fuel injection engines
- General description
- Fuel injection service precautions
- Relief of pressure in the fuel system
- Maintenance
- Air filter element - replace
- Air filter - removal and installation
- Fuel filter - change
- Fuel pump / fuel level sensor - removal, check and installation
- Fuel tank - removal, repair and installation
- Fuel vapor management system - general description
- Accelerator cable - adjustment
- Accelerator cable - removal and installation
- Accelerator pedal - removal and installation
- Unleaded petrol - general description
- Fuel injection system adjustment
- ECCS control unit - general description
- Air flow meter - removal and installation
- Air intake duct - removal and installation
- Throttle chamber - removal and installation
- Throttle switch - removal and installation
- IAA block - removal and installation
- Air regulator - removal, inspection and installation
- Collectors - removal and installation
- Pressure / fuel line regulator assembly - removal and installation
- Fuel injectors - check, removal and installation
- Exhaust manifold - removal and installation
- Exhaust system - removal and installation
- Vehicle speed sensor - check, removal and installation
- Fuel injection system - self-diagnosis
- Positive crankcase ventilation (PCV) system - general description
- Troubleshooting - fuel injection system
Ignition system
- Specifications
- Part A: Carburetor models
- General description
- Maintenance
- Ignition distributor - removal and installation
- Ignition distributor - bulkhead
- Ignition timing - check and adjust
- Ignition coil - general description
- Troubleshooting - ignition system
- Part B: Fuel injection models
- General description
- Maintenance
- Distributor / crankshaft angle sensor - removal and installation
- Distributor / crankshaft angle sensor - bulkhead
- Ignition timing - check and adjust
- Ignition coil - general description
- Power transistor - general description
- Knock sensor - general description (Turbo models only)
- ECCS control unit - general description
- Troubleshooting - ignition system
Clutch
- Specificications
- General description
- Maintenance
- Clutch pedal - removal and installation
- Clutch cable - removal and installation
- Clutch hydraulic system - bleeding
- Clutch master cylinder - removal and installation
- Clutch master cylinder - bulkhead
- Clutch slave cylinder - removal and installation
- Clutch slave cylinder - bulkhead
- Hydraulic lines and hose - inspect, remove and install
- Clutch block - removal and installation
- Clutch assembly - inspect
- Clutch release mechanism - removal and installation
- Troubleshooting - clutch
- Clutch release mechanism - check
Mechanical transmission
- Specifications
- Part A: All models
- General description
- Maintenance
- Gear lever and rod - removal, check and installation
- Speedometer drive - removal and installation
- Oil seals - removal and installation
- Reversing lamp / gear position switch - removing, installing and checking
- Transmission - removal and installation
- Part B: 1.6l models (RS5F31A)
- Transmission - disassembly
- Transmission - check
- Transmission - assembly
- Transmission - adjustment
- Part C: 1.8 L models (including Turbo) and 2.0 liters (RS5F50A)
- Transmission - disassembly
- Transmission - inspection
- Transmission - assembly
- Transmission - adjustment
- Part D: All models
- Troubleshooting - manual transmission
Automatic transmission
- Specifications
- General description
- Maintenance
- Transmission fluid - check
- Gear shift mechanism - check and adjust
- Rod and cable for gear shifting - removal and installation
- Selection lever - removal and installation
- Starter inhibitor / reversing lamp switch - install and check
- Starter inhibitor / reversing lamp switch - removal and installation
- Speedometer drive - removal and installation
- Oil seals - replacement
- Transmission fluid cooler - general description
- Transmission - removal and installation
- Troubleshooting - automatic transmission
Drive shafts
- Specifications
- General description
- Maintenance
- Drive shafts - removal and installation
- Drive shafts - bulkhead
- Drive shaft protective covers - removal and installation
- Troubleshooting - drive shafts
Braking system
- Specifications
- General description
- Maintenance
- Brake pedal - removal and installation
- Vacuum booster - check
- Vacuum booster - removal and installation
- Vacuum booster check valve - removal and installation
- Vacuum booster check valve - check
- Brake system - bleeding
- Hydraulic pipes and hoses - inspection, removal and installation
- Master cylinder - removal and installation
- Master cylinder - bulkhead
- Front brake pads - check and replace
- Front brake caliper - removal and installation
- Front brake caliper - bulkhead
- Front brake discs - check, removal and installation
- Front brake shield - removal and installation
- Pressure relief valve - removal and installation
- Rear brake pads - check and replace
- Rear brake slave cylinder - removal and installation
- Rear brake slave cylinder - bulkhead
- Rear brake drum - removal, inspection and installation
- Rear drum brake shield - removal and installation
- Rear brake pads - check and replace
- Rear brake caliper - removal and installation
- Rear brake caliper - bulkhead
- Rear brake disc - inspection, removal and installation
- Rear brake disc shield - removal and installation
- Hand brake lever - removal and installation
- Handbrake cables - removal and installation
- Troubleshooting - brake system
Suspension and steering
- Specifications
- General description
- Maintenance
- Front hub retainer - removing and installation
- Front hub and bearings - removal and installation
- Ball joint of the lower arm of the front suspension - removal and installation
- Front suspension strut and spring - removal and installation
- Front suspension strut and spring - bulkhead
- Front suspension lower arm - removal and installation
- Front lower arm mounting plate - removal and installation
- Front anti-roll bar and wings - removing and installing
- Adjustable suspension damping system - general description
- Rear hub bearings - adjustment
- Rear hub and bearings - removal and installation
- Rear suspension strut and spring - removal and installation
- Rear suspension strut and spring - bulkhead
- Longitudinal balancer and rear suspension bushings - removal and installation
- Rear anti-roll bar and wings - removing and installing
- Rear suspension transverse link - removal and installation
- Rear suspension cross member - removal and installation
- Steering wheel - removal and installation
- Steering column lock / ignition switch - removal and installation
- Steering column - removal and installation
- Steering column - bulkhead
- Lower steering column connection - removal and installation
- Tie rod outer ball joint - removal and installation
- Tie rod and inner ball joint - removal and installation
- Protective rubber covers for steering gear - removal and installation
- Steering gear - removal and installation
- Steering gear - check in the car
- Steering gear - bulkhead
- Power steering pump drive belt - removal, installation and adjustment
- Power steering pump - removing and installing
- Power steering pump - bulkhead
- Power steering pressure switch, pipes and reservoir - check, remove and install
- Power steering fluid - fill and bleed
- Toe and wheel angles - check and adjust
- Wheels and tires - service
- Troubleshooting - suspension and steering
Body
- Specifications
- General description
- Body structure and subframe - service
- Upholstery and rugs - service
- Hinges, locks and door latches - service
- Seat belts - service
- Minor damage to the body - repair
- Body repair - serious damage
- Hood - removal and installation
- Hood lock and release cable - removal, installation and adjustment
- Radiator grille and trim panels - removing and installing
- Spoilers - removal and installation
- Bumpers - removal and installation
- Mudguards and guards - removal and installation
- Side molding fasteners - removal and installation
- Windshield, rear window / tailgate window and rear triangular interior vents - removal and installation
- Luke - general description
- Trunk lid (Sedan) - removal and installation
- Rear door (Hatchback) - removal and installation
- Rear door pillar (Hatchback) - removal and installation
- Trunk lid / tailgate and fuel filler flap - remove, install and adjust
- Rear door / tailgate strike and strike plate - removal, installation and adjustment
- Rear door / trunk lid lock cylinder - removing and installing
- Fuel tank flap lock bushing - removal and installation
- Door - removal, installation and adjustment
- Door catch, impact plate and handles - removal and installation
- Front door lock cylinder - removal and installation
- Door window glass and regulator of its rise - removal and installation
- Central locking - general information
- Power glass windows - general information
- Mirrors - removal and installation
- Outside mirror glass - replacement
- Trim panels and joints - removal and installation
- Seats - removal and installation
- Seat belts - removal and installation
- Center console - removal and installation
- Dashboard - removal and installation
- Heating and ventilation system - description
- Heater controls - removal, installation and adjustment
- The heater and its radiator - removal and installation
- Heater fan and inlet box - removing and installing
- Heating pipes and valves device - removal and installation
- Air conditioning system - general information and precautions
- Air conditioning system - service
Electrical system
- Specifications
- General description
- Maintenance
- Generator - description and precautions
- Charging system / alternator - vehicle test
- Generator - removal and installation
- Alternator brushes and voltage regulator - replacement
- Generator - bulkhead
- Starter - check on the car
- Starter - removal and installation
- Starter - bulkhead
- Relays - general description
- Fuses, plugs and backfeed relays - general description
- Washing system - general description
- Suspension damping adjustment system - general description
- Central locking - general description
- Direction indicator and hazard warning system - general description
- Electric hatch - general description
- Electrically operated exterior mirrors - general description
- Seat safety system - general description
- Window regulators - general description
- Time control unit (TCU) - general description
- Wiring diagrams - explanatory notes
- Troubleshooting - electrical system
Wiring diagrams