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Mazda 626 1983 thru 1991, repair e-manual (in Russian)

Mazda 626 1983 thru 1991, repair e-manual (in Russian)
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Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-071-8
Number of pages: 260
Format: file PDF

About the manual

Engine type: F6 / FE / FE DOHC / F2

Engine capacity: 1.6 / 2.0 / 2.2 l.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Gusi-Lebedi
Categories: Mazda
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-071-8
Number of pages: 260
Format: file PDF

About the manual

Engine type: F6 / FE / FE DOHC / F2

Engine capacity: 1.6 / 2.0 / 2.2 l.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

Foreword

Operating instructions

Adjustment and maintenance

  • Specifications
  • Introduction and routine maintenance schedule
  • Engine adjustment
  • Tire condition and pressure check
  • Liquid level checks
  • Battery check and maintenance
  • Inspection, adjustment and replacement of the drive belt
  • Checking the cooling system operation
  • Checking and replacing hoses in the engine compartment
  • Inspection and replacement of wiper blades
  • Lubrication
  • Exhaust system inspection
  • Suspension and steering test
  • Checking the brakes
  • Checking the carburetor choke operation
  • Checking and adjusting the frequency and proportion of the idle mixture
  • Changing the engine oil and filter
  • Fuel system check
  • Replacing the fuel filter
  • Checking and adjusting the throttle rod
  • Checking the tightness of the carburetor fasteners
  • Checking the thermostatic air filter
  • Inspection of transmission output shaft oil seals and drive shaft covers
  • Rearrangement of wheels
  • Clutch pedal adjustment
  • Mechanical transmission oil change
  • Cooling system maintenance (draining, flushing and refilling)
  • Rear wheel bearing inspection and maintenance
  • Change automatic transmission fluid
  • Replacing the filter element of the air filter and the filter of the crankcase ventilation system
  • Replacing the oxygen sensor
  • Checking and replacing the crankcase ventilation system valve
  • Checking the exhaust gas recirculation (EGR) valve
  • Checking the fuel vapor recovery system
  • Checking and adjusting the ignition timing
  • Inspection and replacement of spark plugs
  • Checking and replacing spark plug wires, cap and distributor runner
  • Valve adjustment and checking the cylinder head bolts for tightness
  • Compression test
  • Checking the additional air supply system

Engine

  • Specifications
  • General information
  • Camshaft cover - removal and installation
  • Toothed belt cover - removing and installing
  • Oil pump housing oil seal - replacement
  • Toothed drive belt - removal, installation and adjustment
  • Camshaft sprocket - removal and installation
  • Crankshaft pulley - removal and installation
  • Toothed belt sprocket - removal and installation
  • Camshaft - removal and installation
  • Rear cover - removing and installing
  • Rocker arm assembly - removal and installation
  • Front casing oil seal - replacement
  • Valves, springs and valve stem seals - removal and installation
  • Intake manifold - removal and installation
  • Exhaust manifold - removal and installation
  • Cylinder head - removal and installation
  • Front cowl cover - removing and installing
  • Oil pump - removal and installation
  • Oil pump - disassembly, inspection and assembly
  • Flywheel / drive disc and rear cover oil seal - removal and installation
  • Flywheel ring gear - replacement
  • Oil cooler - removal and installation
  • Pallet - removal and installation
  • Engine mounts - replacement with the engine installed on the vehicle
  • Engine - removal and installation
  • Engine and transmission - separation and connection

General engine rebuild procedures

  • Specifications
  • General description
  • Repair operations possible on an engine installed on a vehicle
  • Engine repair - general description
  • Engine rebuilding options
  • Engine removal - methods and precautions
  • Engine repair - dismantling sequence
  • Cylinder head - dismantling
  • Cylinder head - cleaning and inspection
  • Valve - service
  • Cylinder head - bulkhead
  • Piston / connecting rod assembly - removal
  • Crankshaft - removal
  • Engine block - cleaning
  • Engine block - inspection
  • Camshaft - inspect
  • Piston / connecting rod assembly - inspect
  • Crankshaft - inspection
  • Main and connecting rod bearings - inspection
  • Piston rings - installation
  • Crankshaft - setting and checking the main bearing running clearance
  • Piston / connecting rod assembly - setting and checking bearing working clearance
  • Rear cover & oil seal - installation
  • Engine bulkhead - assembly sequence
  • Startup and break-in after bulkhead

Cooling, heating and ventilation systems

  • Specifications
  • General description
  • Antifreeze - general description
  • Thermostat - replacement
  • Thermostat - check operation
  • Radiator - removal, service and installation
  • Fan - removal and installation
  • Electric fan and related components - description, inspection and replacement of components
  • Water pump - check operation
  • Water pump - removal and installation
  • Heater blower motor - removal and installation
  • Air conditioning system - service

Fuel and exhaust systems

  • Specifications
  • General description
  • Fuel pump - check
  • Fuel pump - removal and installation
  • Fuel line - installation and replacement
  • Fuel tank - removal and installation
  • Fuel tank - repair
  • Carburetor - removal and installation
  • Carburetor - repair and adjustment
  • Exhaust system components - removal and installation
  • Cold mode stabilization system stroke - check and adjust
  • Choke cable - removal, installation and adjustment

Engine electrical system

  • Specifications
  • Ignition system - general description and precautions
  • Battery - removal and installation
  • Battery - start from external source
  • Battery connection cables - check and replace
  • Ignition system - check
  • Distributor - removal and installation
  • Slider - replacement
  • Distributor - removal and bulkhead
  • Ignition coil - test
  • Ignition coil - removal and installation
  • Charging system - general description and precautions
  • Charging system - check
  • Generator - removal and installation
  • Generator - brush replacement
  • Generator - bulkhead
  • Engine starting systems - general description
  • Starter - car test
  • Starter - removal and installation
  • Starter traction relay - removal and installation
  • Starter - changing brushes
  • Starter - test

Emissions control systems

  • General description
  • Contactless ignition system
  • Air intake system
  • Coastal leaning system
  • Positive crankcase ventilation (PCV) system
  • Intake temperature control system
  • Deceleration control system
  • Economy mode indication system

Mechanical transmission

  • Specifications
  • General description
  • Transmission brackets - inspect and replace
  • Gear lever assembly - removal and installation
  • Transmission - removal and installation
  • Transmission - bulkhead
  • Output shaft assembly - inspection and bulkhead
  • Input shaft assembly - inspection and bulkhead
  • Differential - inspection and bulkhead
  • Transmission - assembly
  • Transmission oil seals - replacement

Automatic transmission

  • Specifications
  • General description
  • Diagnostics - general information
  • Vacuum diaphragm - function check and replacement
  • Kickdown mechanism - operation check and adjustment
  • Forced reverse shift solenoid (kickdown) - check operation
  • Blocker - check and replace
  • Transmission - removal and installation
  • Transmission seals - replacement
  • Drive mode switch rod - check and adjust
  • Oil pan gasket - replace

Clutch and drive shafts

  • Specifications
  • Clutch - general description
  • Clutch - checking operation
  • Clutch pedal - removal and installation
  • Clutch cable - removal and installation
  • Clutch - removal, inspection and installation
  • Drive shaft - general description
  • Drive shaft and connecting shaft - removal and installation
  • Drive shaft cover - replacement

Braking system

  • Specifications
  • General description
  • Disc brake pads - replacement
  • Disc brake caliper - removal and installation
  • Disc brake caliper - bulkhead
  • Brake disc - inspection, removal and installation
  • Drum brake pads - replacement
  • Drum brake slave cylinder - removal, bulkhead and installation
  • Master cylinder - removal, bulkhead and installation
  • Brake hoses and pipes - inspect and replace
  • Parking brake - check operation and adjustment
  • Brake pedal assembly - removal and installation
  • Parking brake assembly - removal and installation
  • Parking brake cables - removal and installation
  • Brake booster - inspection, removal and installation
  • Hydraulic system - pumping
  • Brake fluid level sensor - check operation
  • Double pressure regulator valve - check operation, remove and install

Suspension and steering

  • Specifications
  • Wheels and tires - general information
  • Wheel and tire - removal and installation
  • Suspension adjustment - general information
  • Suspension system - general description
  • Suspension system - inspect
  • Anti-roll bar - removing and installing
  • Front lower control arm - removal, repair and installation
  • A-pillar shock absorber assembly - removal and installation
  • Rear post assembly - removal, inspection and installation
  • Rear suspension, side and longitudinal balancers - removal and installation
  • Three-way damper control switches - check, removal and installation
  • Steering system - general description
  • Steering wheel - removal and installation
  • Steering column - removal and installation
  • Steering knuckle and hub - removal and installation
  • End of connecting rod - removal and installation
  • Rack and pinion cover seals - replacement
  • Rack and steering gears assembly - removal and installation
  • Power steering pump - removing and installing
  • Bleeding the power steering system
  • Suspension strut / shock absorber assembly - removal and repair
  • Rear hub bearings - replacement
  • Rear stub axle fastener - removal and installation

Body

  • General description
  • Body - service
  • Upholstery and rugs - service
  • Vinyl finishing - service
  • Hinges and locks - service
  • Body repair - minor damage
  • Body repair - serious damage
  • Hood - removal and installation
  • Bonnet lock mechanism and release cable - removal and installation
  • Rear door shock absorber - removal and installation
  • Rear door - removal, installation and adjustment
  • Trunk lid - removal and installation
  • Rear compartment lid lock assembly - removing and installing
  • Rear compartment lid strike plate - removing and installing
  • Fuel filler / rear compartment opening lever - removal - refitting
  • Door trim panel - removal and installation
  • Trim connectors - removal and installation
  • Door glass and window regulator - removal and installation
  • Glass triangular interior vents (coupe models) - removal and installation
  • Console - removal and installation
  • Dashboard - removal and installation
  • Radiator grill - removal and installation
  • Radiator grille cover - removing and installing
  • Hood panel - removal and installation
  • Skirt front panel - removal and installation
  • Bumpers - removal and installation
  • Replacing fixed glasses
  • External door handle - removal and installation
  • Outside mirror - removal and installation
  • Central locking - general description
  • Doors - removal, installation, adjustment
  • Seats - removal and installation
  • Seat heaters - item inspection and replacement
  • Luke - general description

Electrical system

  • Specifications
  • General description
  • Electrical troubleshooting - general description
  • Fuses - general description
  • Fusible links - general description
  • 3-Pin adjustable suspension shock actuator - check
  • Combination switch - removal and installation
  • Ignition lock / steering wheel lock - removal and installation
  • Headlight - removal and installation
  • Headlight adjustment
  • Replacing a light bulb
  • Radio and speakers - removal and installation
  • Dashboard board - removal and installation
  • Front panel instruments - removal and installation
  • Dashboard switches - removal and installation
  • Heater control - removal, installation and adjustment
  • Windshield wiper motor and linkage assembly - removal and installation
  • Rear window wiper assembly - removal and installation
  • Electric radio antenna - removal and installation
  • Heated rear window (electric type) - check and repair
  • Audible warning system - general description
  • Bulb inspection system - precautions
  • Speed ​​control system - general description
  • Interrupter for direction indicators and alarm - removal and installation
  • Fuel level and temperature indicators - check
  • Castle lighting system - general description
  • Reversing light board - lens replacement
  • Relay - identification and replacement
  • Speedometer drive cable - removal and installation
  • Washer pumps - removal and installation
  • Wiring diagram information

Appendix: Information about later models

  • Specifications
  • View
  • Adjustments and routine maintenance
  • Engine
  • Fuel and exhaust systems
  • Engine electrical systems
  • Emission control systems
  • Brakes
  • Suspension and steering
  • Corpus
  • Chassis electrical system

Troubleshooting

  • Engine
  • Cooling system
  • Fuel and exhaust systems
  • Clutch
  • Mechanical transmission
  • Automatic transmission
  • Drive shafts
  • Braking system
  • Suspension and steering
  • Electrical system

Wiring diagrams (wiring diagrams)

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Customers reviews

Старая, но верная Мазда. Решил продать подороже и купил книгу чтобы сделать для продажи уже как книжка пишет.