Mazda 626 1992 thru 2002, repair e-manual (in Russian)
About the manual
Engine type: FP / FE-8V / FS / F2 / KL / RF-CX / RF
Engine capacity: 1.9 / 2.0 / 2.2 / 2.5 /2.0D l.
Engine power: 75 / 90 / 100 /105 / 115 / 136 / 163 h.p.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
About the manual
Engine type: FP / FE-8V / FS / F2 / KL / RF-CX / RF
Engine capacity: 1.9 / 2.0 / 2.2 / 2.5 /2.0D l.
Engine power: 75 / 90 / 100 /105 / 115 / 136 / 163 h.p.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Contents
Operating instructions
Maintenance
- Car care
- Starting the engine - using a booster battery
- Jacking up the car
- Maintenance
- Maintenance - works
- Transmission. Main gear. Clutch
- Front axle. Steering
- Brakes. Tires. Wheels
- Wheels and tires
- Body. Salon equipment
- Electrical equipment
Engine
- General description
- Vehicle and engine identification
- Decoding vehicle identification number
- Installation of the piston in the position of the top dead center of the cylinder No. 1
- Toothed belt - removing and installing
- Cylinder head - removal and installation
- Cylinder head gasket - replacement
- Toothed belt drive
- Toothed belt - instructions for removal and installation
- Valve timing - adjustment
- Valve clearance - check and adjust
- Compression - check
- Tensioning the ribbed belt
- Ribbed belt - removing, installing and tensioning
- Engine - start
- Engine lubrication system
- Checking oil pressure
- Oil pan - removal and installation
Cooling, heating and ventilation systems
- Engine cooling system
- Radiator - frost protection
- Coolant - replacement
- Thermostat - removal and installation
- Thermal switch - check and replace
- Cooling system - leak test
- Water pump - removal and installation
- Radiator blower motor - removal and installation
- Radiator - removal and installation
- Heating and ventilation
- Air conditioner - how it works
- Deflectors - removal and installation
- Interior blower motor - removal and installation
- Additional resistor - removal and installation
- Heater / air conditioner control unit - removal and installation
- Air intake cable rods - removal, installation and adjustment
- The executive motor of the blowing air temperature regulator and the air distributor - removal and installation
Fuel injection system - gasoline engines
- General description and precautions
- Petrol injection system - general check
- Engine idle speed - check
- Engine idle speed - adjustment check
Power system - diesel engines
- How a diesel engine works
- Preheating device - check
- Glow plugs - removal and installation
- Preheat relay - remove, install and check
- Compressor
Fuel system
- General provisions
- Fuel system - pressure relief
- Fuel pump relay - check
- Fuel system pressure - check
- Fuel pump - check
- Fuel pump - removal and installation
- Air filter. Air intake box. Resonator - removal and installation
- Throttle control cable - adjust
Exhaust system
- Car service with catalyst
- Catalyst - principle of operation
- Exhaust turbocharger
- Exhaust system - removal and installation
- Exhaust system - leak test
Ignition system
- Ignition system
- Ignition distributor cap - check
- High voltage wires - check
- Ignition coil - check
- Ignition timing - check and adjust
- Ignition distributor - removal and installation
- Spark plugs
Clutch
- General description
- Coupling - removal, installation and inspection
- Clutch release bearing - removal, installation and inspection
- Clutch pedal - check and adjust
- Clutch actuator - bleeding
Mechanical and automatic transmissions
- General information
- Manual transmission - removal and installation
Braking system
- Specifications
- General description
- Front wheel brake pads - removal and installation
- Rear wheel brake pads - removal and installation
- Rear wheel brake pads - removal and installation
- Support plate with support. Brake disc - removal and installation
- Brake disc thickness - check
- Brake drum. Rear wheel brake pads - removal and installation
- The working brake cylinder - removal and installation
- Brake fluid
- Bleeding the brake system
- Brake hoses - removal and installation
- Vacuum brake booster - check
- Brake light switch - check, removal and installation
- Parking brake - adjustment
Suspension and steering
- Front suspension
- Suspension strut - removal and installation
- Shock strut - disassembly
- Wishbone suspension arms - removal and installation
- Front wheel hub. Rotary fist
- Intermediate shaft and axle shafts
- Intermediate shaft - removal and installation
- Front wheel drive half-shafts - removal and installation
- Drive half-shafts - check and disassembly. SHRUS covers - replacement
- Rear suspension
- Suspension strut - removal and installation
- Shock strut - disassembly
- Rear axle connecting frame
- Shock absorber - check
- Steering
- Airbag
- Hydraulic power steering
- Steering wheel airbag assembly - removal install
- Steering wheel - removal and installation
- Coil spring - removal, installation, adjustment and inspection
- Tie rod end
- Tie rod end cap protective cap
- Pleated cover
- Power steering - bleeding
Body and trim
- General description and precautions
- Front bumper - removal and installation
- Radiator grill - removal and installation
- Rear bumper - removal and installation
- Front fenders - removal and installation
- Inner wing panel (liner) - removal and installation
- Hood - removal, installation and fitting
- Trunk lid - removal and installation
- Rear hinged door - removal and installation
- Tailgate lock - removal and installation
- Tailgate spoiler - removal and installation
- Fairing - removal and installation
- Front door - removal and installation
- Door trim - removal and installation
- Door glass - removal and installation
- Manual window lifter - removal and installation
- Power window - removal and installation
- Front door lock
- Back door
- Outside rearview mirror - removal and installation
- Mirror glass - replacement
- Salon
- Center console - removal and installation
- Legroom trim - removal and installation
- Glove box - removal and installation
- Instrument panel trim - removal and installation
- Interior rearview mirror
- Rear panel trim - removal and installation
- Trunk lining - removal and installation
- Front seats - removal and installation
- Seat belt tensioner - safety measures
- Rear seat cushion, rear seat back cushion - removing and installing
Electrical system
- General description
- Additional electrical equipment - installation
- Troubleshooting electrical equipment
- Relay - check
- Turn signal interrupter - check
- Wiper motors - check
- Stop signal - check
- Heated rear window - check
- Sound signal - removal and installation
- Fuses - replacement
- Battery - removal, installation and inspection
- Generator
- Generator - removal and installation
- Generator-removal and installation
- Alternator and voltage regulator carbon brushes - check and replace
- Starter - removal and installation
- Traction relay - check, removal and installation
- Windscreen wiper
- Windscreen washer jets - adjustment
- Windscreen washer jets - removal and installation
- Windshield wiper arms - removal and installation
- Windshield wiper motor - removal and installation
- Washer reservoir. Windshield washer pump - removal and installation
- Rear window wiper arms - removing and installing
- Rear window wiper motor - removing and installing
- Washer reservoir. Rear window washer pump - removal and installation
- Wiper arm angle - check and adjust
- Lighting devices
- External light bulbs - replacement
- Replacing light bulbs
- Headlights. Front direction indicators - removal, installation, adjustment
- Rear lights - removal and installation
- Control devices
- Instrument cluster
- Control and measuring devices. Dashboard bulbs - replacement
- Steering column switches - removal and installation
- Instrument panel switches - removal and installation
- Switch for left and right power windows - removal and installation
- Radio receiver - removal and installation
- Speakers - removal and installation
- Outdoor antenna - removal and installation
Troubleshooting
- Engine
- Engine lubrication system
- Engine cooling system
- Petrol injection system
- Diesel engine power system
- Heating system
- Clutch
- Braking system
- Battery
- Generator
- Starter
- Windshield wipers
Wiring diagrams